• Title/Summary/Keyword: 경량탄소섬유

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Structural analysis and safety design of composite wind turbine blades considering static loads (정적 하중을 고려한 풍력 터빈 복합재 블레이드의 구조해석과 안전도 설계)

  • Choi, Jaeheok;Lee, Jaehwan;Shin, SangJoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.57.1-57.1
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    • 2011
  • 본 논문에서는 소음을 저감하고 구조적 안전도를 향상시키기 위하여 10kW급 소형 복합재 풍력터빈 블레이드를 해석, 설계하였다. 풍력터빈 블레이드 설계의 기본 사항에 맞추어 블레이드의 스팬 길이는 약 4m, 중량은 30kg 내외가 되도록 설정하였다. 풍력발전기용 블레이드는 경량화가 중요하므로 유리섬유복합재 (glass fiber reinforce pastics), 탄소섬유복합재 (carbon fiber reinforced plastics)가 사용되었다. 본 설계에서는 Carbon prepreg (WSN3KY), Carbon UD(UIN150c), E-glass 등을 사용하였다. 상용 유한요소 프로그램인 NASTRAN을 이용해 Carbon prepreg (WSN3KY), Carbon UD (UIN150c)의 탄소섬유복합재만으로 구성된 블레이드 구조해석을 수행한 결과 중량 조건 및 강도의 안전도는 충족되었으나, 높은 가격을 감안하여 E-glass와 조합하여 블레이드를 재설계할 예정이다. 이번 설계는 소형 풍력발전용 블레이드 설계이므로 좌굴은 고려하지 않았으며, 향후 필요에 따라서 좌굴 및 피로해석도 수행하여 검증할 예정이다. 그리고 블레이드가 복합재로 구성되면 감쇠력이 감소할 가능성이 있다. 탄소섬유복합재로만 구성된 블레이드 구조해석에서도 최대 40cm의 변형이 예측되었으며, 감쇠값 저하 문제도 고려하여야 될 것 같아 BEMT (Blade Element Momentum Theory) 공력모델을 이용해 구조-유체 연성 결합 해석을 수행할 계획이다.

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Feasibility Study of a 500-ton Class Patrol Vessel Made of Carbon Fiber Reinforced Polymer (500톤급 탄소섬유 복합소재 경비함 건조가능성 검토)

  • Jang, Jaewon;Lee, Sang-Gyu;Zhang, Haiyang;Maydison, Maydison;Lee, Ju-Hyeong;Oh, Daekyun;Im, Sanghyuk;Kwon, Yongwon;Hwang, Inhyuck;Han, Zhiqiang
    • Composites Research
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    • v.35 no.5
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    • pp.347-358
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    • 2022
  • Carbon fiber is an excellent structural material, which has been proven in many industries, and the shipbuilding industry is no exception. In particular, in advanced maritime countries, special ships of the Navy and Coast Guard with carbon fiber composite hulls have already been deployed. In Korea, carbon fiber composite materials have been applied to a 10-ton class leisure craft or a 30-ton class patrol, but no research has been done on a hundred of tons or more vessels. In this study, the feasibility study of a 500-ton patrol vessel with a carbon fiber composite hull was conducted through an analysis of similar cases abroad. As a result, it was recognized that the developed hull can be reduced in weight by about 21% to 25% compared to the existing aluminum or FRP hull. It was also confirmed that this light-weight effect can induce the improvement of the maximum speed and the improvement of the operating range via simulations.

A study on the design for the road bike frame made by carbon fiber materials (나노탄소섬유소재(Carbon fiber)를 활용한 로드형 자전거에서의 프레임 디자인 개발에 관한 연구)

  • Kim, Ki-Tae;Kim, Hyun-Sung;Kang, Seung-Min
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.27 no.4
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    • pp.178-185
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    • 2017
  • Carbon fiber frames are actively developed for developing carbon fiber frames as the material of the next generation of bicycle frames, and are currently being developed with carbon fiber frames, hardness, shock absorption, light intensity, and strength. The carbon fiber bike models require a premium, differentiated design concept, which is essential to the development of a conceptual and differentiated design, requiring the development of essential structural structures, safety and refinement, and more of their own identity. In this study, a personal and unified image was derived from the research of the needs of consumers and image analysis process and then in the practical design work, the road bike bicycle frame design was proposed targeting the frame on the basis of carbon fiber materials.

A Study on the Application of Composites to Pipe Support Clamps for the Light-weight LNGC (LNGC 경량화를 위한 파이프 지지용 클램프의 복합소재 적용 연구)

  • Bae, Kyong-Min;Yim, Yoon-Ji;Yoon, Sung-Won;Ha, Jong-Rok;Cho, Je-Hyoung
    • Composites Research
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    • v.34 no.1
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    • pp.8-15
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    • 2021
  • In the shipbuilding and marine industry, as a technology for reducing the weight of parts to reduce energy and improve operational efficiency of ships is required, a method of applying fibers-reinforced composites which is high-strength lightweight materials, as part materials can be considered. In this study, the possibility of applying fibers-reinforced composites to the pipe support clamps was evaluated to reduce the weight of LNGC. The fibers-reinforced composites were manufactured using carbon fibers and glass fibers as reinforcing fibers. Through the computer simulation program, the properties of the reinforcing materials and the matrix materials of the composites were inversely calculated, and the performance prediction was performed according to the change in the properties of each fiber lamination pattern. In addition, the structural analysis of the clamps according to the thickness of the composites was performed through the finite element analysis program. As a result of the study, it was confirmed that attention is needed in selecting the thickness when applying the fibers-reinforced composites of the clamp for weight reduction. It is considered that it will be easy to change the shape of the structure and change the structure for weight reduction in future supplementary design.

A Study on Hull Form Characteristics of 50ft-class CFRP Cruise Boat (50피트 급 탄소섬유 선체 크루즈 보트의 선형 제안 및 특성)

  • O, Dae-Gyun;Ryu, Cheol-Ho;Jeong, U-Cheol;Lee, Gyeong-U;Lee, Chang-U
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2012.06a
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    • pp.207-209
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    • 2012
  • 해양레저 활동의 범위가 점차 원거리 항해로 확대되면서 거주가 가능한 크루즈보트가 각광받고 있다. 해양레저산업 선진국인 유럽, 북미의 경우 미려한 디자인, 인간공학적 구조 그리고 경량선체 소재 채택을 통한 연료효율 향상 등 크루즈보트의 설계와 제작에 있어 이미 경쟁력을 확보하고 있다. 반면, 국내의 경우 소형 레저보트 중심의 개발, 건조가 이뤄지고 있으며, 선체소재 또한 유리섬유강화복합소재가 대부분을 차지하고 있다. 본 연구에서는 원양항해가 가능한 50피트급 탄소섬유강화복합재료(CFRP) 선체 크루즈보트의 선형에 대한 연구를 수행하였다. CFRP 선체 레저보트의 선형특성을 분석하여 설계선의 선형을 제안하였으며, 조선공학적 검토를 통해 그 특성을 분석하였다.

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Analysis and Experiment on dynamic characteristics of a Carbon Fiber Reinforced Composite Automotive Roof (탄소섬유 복합재로 된 자동차 루프에 대한 동특성 해석 및 실험)

  • 제형호;진용선;김찬묵;강영규;사종성
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.330-335
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    • 2003
  • Analysis and experiment on dynamic characteristics of automotive roof have been carried out experimentally and numerically to design a lightweight roof. Finite element analysis of a conventional steel automotive roof was verified by experiments on vibration characteristics. The dynamic analysis of carbon fiber reinforced composite automotive roof shows that the roof stiffness changes as the fiber orientation of the laminated panel changes. Optimization results yielded a composite roof, which was 52% lighter, than the steel conventional steel automotive roof. This paper addresses a design strategy of composite roof for weight reduction.

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Mechanical Properties and Impact Resistance Review of Carbon Fiber Reinforced Cement Composites with Different Fiber Contents and Fiber Lengths (섬유혼입률 및 섬유길이 변화에 따른 탄소섬유 보강시멘트 복합재료의 역학적 특성과 내충격성 검토)

  • Heo, Gwang-Hee;Song, Ki-Chang;Park, Jong-Gun;Han, Yoon-Jung;Lim, Cae-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.4
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    • pp.86-95
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    • 2019
  • Recently, the applications of carbon fiber have been broader than ever when it comes to such industrials as automobiles, ships, aerospace, civil engineering and architecture because of their lightweight-ness and high mechanical properties. This study analyzed mechanical properties and flexural behavior of carbon fiber reinforced cement composites(CFRC) with different fiber contents and fiber lengths, and also impact resistance by natural drop test on mortar specimens was compared and examined. In addition, contents of carbon fiber(CF) were varied by 0.5%, 1.0%, 2.0% and 3.0%. Fiber lengths was used for 6 mm and 12 mm, respectively. As a result of the test, the flow value was very disadvantageous in terms of fluidity due to the carbon fiber ball phenomenon, and the unit weight was slightly reduced. In particular, the compressive strength was decreased with increasing carbon fiber contents. On the other hand, the flexural strength was the highest with 12 mm fiber length and 2% fiber content. As the results of the impact resistance test, the specimens of plain mortar takes about 2~3 times to final fracture, while the specimens of CFRC is somewhat different depending on the increase of the fiber contents. However, when the fiber length is 12 mm and the fiber content is 2%, the impact resistance was the highest.

원공노치를 가진 CFRP의 적층방향에 따른 기계적 특성 평가

  • 태영일;윤유성;권오헌
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2001.11a
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    • pp.349.2-363
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    • 2001
  • 안전성의 측면에서 기계설비 및 구조물의 파손을 유발할 수 있는 재료손상에 대한 평가는 매우 중요하기 때문에, 사용 목적에 부합되는 우수한 첨단재료의 개발과 그 특성을 파악할 필요성이 있다 그 중에서 섬유강화 복합재료는 금속재료보다 높은 비강도와 비강성을 가지며 적층각도, 적층순서 및 경화방법에 따라서 원하는 강도와 강성을 가질 수 있다 특히, 탄소섬유강화복합재료(CFRP)는 스포츠용품에서 최신 항공기의 구조재료에 이르기까지 경량화 관점에서 기존의 재료를 대체해 나가고 있다.(중략)

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Analysis and Design of Composite Ladder for Pilot (조종사 탑승용 복합재 사다리 설계)

  • Kim, Tae-Hwan;Kim, Wie-Dae
    • Composites Research
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    • v.32 no.2
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    • pp.108-112
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    • 2019
  • There has been a continuous study on the weight reduction of structure by composites. Unlike isotropic materials, the physical properties of composites vary according to the direction of laminate and the order of lamination. Therefore, in the case of composite ladders, it is essential to perform structural analysis to verify the planned design. In this study, ladder was designed by applying fabric material. In addition, the effect of loading position on the ladder was analyzed through finite element analysis, and structural performance was analyzed by selecting the most problematic location. We analyzed the effect of stacking order on the structural strength of the ladder by analyzing the structure by applying various stacking sequence and measuring the failure value in each layer.