• Title/Summary/Keyword: 경도법

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Influence of Substrate on Mechanical Characteristics of ZnO Thin Film by NI Technology (NI법에 의한 기계적 특성에 미치는 ZnO박막의 기판재의 영향)

  • Jung Hun-Cbae;KIM Dong-Hyun;Yoon Han-Ki;Lim Hee-Sup;Yu Yun-Sik
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.342-346
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    • 2004
  • Recently there has been a great world-wide interest in developing and characterizing new nano-structured materials. These newly developed materials are often prepared in limited quantities and shapes unsuitable for the extensive mechanical testing. The development of depth sensing indentation methods have introduced the advantage of load and depth measurement during the indentation cycle. In the present work, ZnO thin films are prepared on the Glass, GaAs(100), Si(111), and Si(100) substrates at different temperatures by pulsed laser deposition(PLD) method. Because the potential energy in c-axis is law, the films always shaw c-axis orientation at the optimized conditions in spite of the different substrates. Thin films are investigated by X-ray diffractometer and Nano indentation equipment. From these measurements it is possible to get elastic modulus and hardness of ZnO thin films on all substrates.

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A Study on the Friction Stir Welding Characteristics of AZ31 Mg Alloy by the Design of Experiment (실험계획법에 의한 AZ31 마그네슘 합금의 마찰교반용접 특성에 관한 연구)

  • Kang, Dae Min;Park, Kyoung Do;Jung, Yung Suk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.77-82
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    • 2013
  • In this paper, the design of experiment with two-way factorial design was adopted and from that, optimum values of welding variables including the welding speed and rotation speed were found to improve the strength of AZ31 magnesium alloy sheets joined by the friction stir technique. Tool with shoulder diameter of 12 mm and pin diameter of 3.5 mm was used. Also the welding direction was aligned with the material rolling direction, and dimensions of the AZ31 magnesium alloy sheets were $100{\times}100{\times}2mm$. Conditions of rotation speed were 1000, 1100 and 1200 rpm and those of welding speed were 200, 300 and 400 mm/min. As far as this work is concerned, the optimal conditions for friction stir joint were predicted as the rotation speed of 1200 rpm and welding speed of 200 mm/min.

Optimization for Friction Welding of AZ31 Mg Alloy by Design of Experiments (실험계획법에 의한 AZ31마그네슘합금의 마찰접합시 최적공정설계)

  • Kang, Dae-Min;Kwak, Jae-Seob;Choi, Jong-Whan;Park, Kyeong-Do
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.64-69
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    • 2011
  • Magnesium alloy has been known as lightweight material in automobile and electronic industry with aluminum alloy, titanium alloy and plastic material. Friction welding is useful to join different kinds of metals and nonferrous metals they are difficult to be joined by such as gas welding, resistance welding and electronic beam welding. In this study, friction welding was performed to investigate optimization process of Mg alloy with a 20mm diameter solid bar. For that, the orthogonal array $(L_{9}(3^{4}))$ was used that contained four factors and each factor had three levels. Control factors were heating pressure, heating time, upsetting pressure and upsetting time. Also tensile tests were carried out to measure mechanical properties for welded conditions. The levels of heating pressure and upsetting pressure used were 15, 25, 35MPa, and 30, 50, 70MPa, respectively. In addition those of heating time and upsetting time were 0.5, 1, 1.5 sec and 3, 4, 5 sec., respectively, rotating speed of 2000rpm. From the experimental results, optimization condition was estimated as follows; heating pressure=35MPa, upsetting pressure=70MPa, heating time=1.5sec, upsetting time=3sec.

The effect of aging on the Microstructure and Hardness of Stellite 12 alloy overlayer by PTA process (PTA법에 의한 스텔라이트 12합금 육성층의 미세조직 및 경도에 미치는 시효처리의 영향)

  • 정병호;김무길;이성열
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.1
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    • pp.68-75
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    • 2002
  • Stellite 12 alloy-powders were overlaid on 410 stainless steel valve seat by plasma transferred arc(PTA)process. Variation of microstructure and hardness of overlaid deposit with aging time at $750^{\circ}C$ was investigated. The deposit showed hypoeutectic microstructure, which was consisting of primary cobalt dendrite and networked $M_{7}C_{3}$type eutectic carbides. After aging new M_{23}C_{6}$ carbide was formed by the partial decomposition of $M_7C_3$ type eutectic carbides and finely dispersed $M_{23}C_6$ type carbides were also precipitated in the matrix. Hardness of the deposit was increased with increase of aging time at $750^{\circ}C$ and showed maximum value at 35hours. After showing maximum value, it was fallen down again at 70hours because of overaging. The increase of hardness in aging is ascribed to the formation of new stable $M_{23}C_6$ type carbide by the partial decomposition of $M_7C_3$ type eutectic carbides and also precipitation of finely dispersed $M_{23}C_6$ carbides in matrix.

Microstructure and Corrosion Properties of TiNX Thin Films Prepared by High Density Plasma Reactive Magnetron Sputtering with Electromagnetic Field System

  • Kim, Jeong-Hyeok;Park, Ji-Bong;Song, Pung-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.311-311
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    • 2011
  • $TiN{\times}$박막은 우수한 내마모성 및 내부식성, 높은 경도 그리고 열적 안정성 등으로 인하여, 절삭공구 및 기계적 부품의 하드코팅, 2차 연료 전지용 확산방지막의 코팅재료로서 광범위하게 사용되어지고 있다. 일반적으로 $TiN{\times}$ 박막은 화학 기상 증착법(CVD)을 이용하였으나, 최근에는 대면적에 균일한 코팅이 가능하고 기판과 박막상의 부착력이 우수하며, 프로세스를 제어하기 쉬운 물리적 기상 증착법(PVD)의 스퍼터링법에 대한 관심이 고조되고 있다. 그러나 스퍼터링법으로 증착된 $TiN{\times}$ 박막의 물성은 주상구조와 국부적 표면결함을 포함하는 박막의 미세구조에 의존하기 때문에 주상구조 사이에 존재하는 Void 와 Pinhole 그리고 crack들이 원인으로 작용하여, 내부식성 및 기계적 특성이 급속도로 저하되는 단점이 있다. 이러한 단점을 보완하기 위해서, 본 연구에서는 기판온도를(RT, $200^{\circ}C$, $400^{\circ}C$)증가시켜 실험 하였다. 이는 온도증가에 따른 박막의 치밀화가 이루어지고 결함이 감소하여 내부식성 특성향상이 기대되어진다. 또한 플라즈마 밀도를 높이기 위해서, 기존 DC 마그네트론 스퍼터링법에 전자기장을 추가로 인가하였다. 이는 플라즈마 밀도증가에 따른 고반응성의 질소 래디컬의 생성율 증가에 기인하여 박막 형성시 질화반응을 촉진시킴으로써 박막의 치밀화 및 내부식성 특성향상이 기대되어진다.

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Fabrication Process and Mechanical Properties of Co-based Metal Bond in Diamond Impregnated Tools (다이아몬드 공구용 코발트계 합금 결합제의 제조 및 기계적 성질)

  • Lee, Gi-Seon;Jeong, Seung-Bu
    • Korean Journal of Materials Research
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    • v.10 no.8
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    • pp.532-539
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    • 2000
  • Co-0.5C-(15~20)Cr-20Ni-8W-(2~7)Fe alloy bond in diamond-impregnated abrasive tool was synthesized by ball-milling and mechanical alloying process. When the powders were mechanical alloyed for 6h, micro-welding in most metal powders was observed irrespective of addition of stearic acid. Without stearic acid in metal powders, partial-ly coarse powders were obtained, which could be unfaverable to the densification of composite of composite powders. The hot-pressed compacts showed rupture strength of 1100MPa and hardness of about $46H_{RC}$, respectively.

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Single crystal growth of ZnWO4 by the Czochralski method and characterization (Czochralski법에 의한 ZnWO4 단결정 성장 및 특성분석)

  • Lim, Chang-Sung
    • Analytical Science and Technology
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    • v.23 no.2
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    • pp.103-108
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    • 2010
  • Single crystals of $ZnWO_4$ with [100], [010] and [001] directions were successfully grown by the Czochralski method. The seed crystals for the single crystal growth of $ZnWO_4$ could be induced by the crystal growth using platinum wires applied by the capillary action from the melt. The growth conditions in each direction were investigated in terms of the variations of rotation speed, pulling rate and diameter of the grown crystals. The formation of cracking in the grown crystals during the cooling process could be prevented by annealing effect. The growth directions of the grown crystals were determined using Laue back reflection. The microscopic characteristics of the grown crystals in each direction were discussed, and their physical properties were evaluated for hardness, thermal expansion coefficients and dielectric constants.

High Frequency Permeability Measurement of Magnetic Films (자성막의 고주파 투자율 측정)

  • Choi, Hyung;Jang, Kyung-Do;Kwon, Sang-Il
    • Journal of the Korean Magnetics Society
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    • v.5 no.1
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    • pp.71-78
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    • 1995
  • We introduced and compared the two methods, 'figure-8 coil method' and 's-parameter method', to measure high frequency permeability of magnetic films. We made a permeameter by using s-parameter method and discussed about problems and solutions in measuring permeability. We can measure the permeability rapidly and exactly up to 200 MHz with the aid of computer program and the low level permeance detection limit is about $1\mu\textrm{m}$.

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A Study on the Fabrication of Al/TiCp Composites by Liquid Mixing method(I) (액상교반법에 의한 AI/TiCp 복합재료의 제조에 관한 연구(I))

  • Im, Jong-Guk;Kim, Myeong-Han;Choe, Jae-Ha
    • Korean Journal of Materials Research
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    • v.3 no.5
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    • pp.529-537
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    • 1993
  • The mecllanical properties of AI/TiCp composite fabrication by liquid mixing was investigat ed. The composites, containing 10 wt% Tic. were producwi using induction furnace with mechanical stirring. The amounts of' 1.5wt% Mg were, added to wetting agents. Thr presence of aluminum in TiC composites showed rnhanced strengrh without loss of ductility at room and clrvated temperatures. Espe cially, wear resistance was found to dramatically irnprovc. I3ul excess stirring d~terrninrd the mect~ani~ cal properties. Approximate values at present work were 500 rpm. There was no inrerfacial reaction of any kind and the interface remains clearly deineated.

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Deep RIE를 이용하여 제작된 마이크로 노즐 내에서 유체의 거동에 대한 컴퓨터 시뮬레이션 분석

  • Jeong, Gyu-Bong;Song, U-Jin;Cheon, Du-Man;Yeo, Jun-Cheol;An, Seong-Hun;Lee, Seon-Yeong
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.37.2-37.2
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    • 2009
  • 다이렉트 프린팅 방식에 대한 수요가 높아지면서 마이크로 노즐에 대한 수요도 높아지고 있다. 마이크로 노즐은 Nano particle deposition system (NPDS)에서 가장 중요한 부분으로 금속이나 세라믹 분말을 음속으로 가속시키는 역할을 한다. 또한 마이크로 노즐은 마이크로 스페이스 셔틀과 주사바늘이 없는 약물 주사 시스템 등의 많은 분야에서 사용 가능하다. 이러한 마이크로 노즐은 대부분 기계적 절삭법을 이용하여 알루미늄으로 만들어져왔다. 하지만 알루미늄으로 만들어진 마이크로 노즐은 경도가 낮아 세라믹 나노 입자를 적층하는 것에 적절치 못하며 사용가능한 수명이 짧다는 단점을 가지고 있다. 또한 가장 큰 단점으로 노즐목을 1mm이하로 제작하는 것이 어렵다는 것이다. 따라서 본 연구에서는 Si wafer를 Deep RIE 방식을 이용하여 3차원적으로 제작하였다. Deep RIE 방식 중 BOSCH process를 이용하였다. 이렇게 만들어진 마이크로 노즐은 다이렉트 프린팅 방식중 하나인 NPDS에 적용하였다. Si wafer로 만들어진 마이크로 노즐이 적용된 NPDS를 이용하여 graphite 분말을 가속하여 적층 실험을 실시하였다 이와 함께 전산 유체 역학(CFD)를 이용하여 마이크로 노즐일 이용한 초음속 가속 가능 여부를 판단하였다. 전산 유체 역학은 유한 요소법을 이용하여 유체의 거동을 시뮬레이션을 통하여 예측하는 것으로 마이크로 노즐 내에서 유체의 흐름을 예상할 수 있다. 실제 실험의 결과와 전산 유체 역학을 이용한 시뮬레이션 결과dml 비교 분석을 실시하였다.

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