• 한국기계가공학회지
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• 제18권7호
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• pp.90-96
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• 2019

Recently, friction stir welding of dissimilar materials are one of the biggest issues in terms of light-weight and eco-friendly technology of the automotive, aircraft and ship industry. In this study, friction stir welding of dissimilar materials is introduced with different tool rotational speed. Materials used in experimentation consist of A357 gravity cast aluminum alloy and FB590 high-strength steel plates. Dissimilar materials of plate type are fabricated with width of 150mm, length of 300mm and thickness of 3mm and welding is carried out by the lap joint method. The correlation between probe length and mechanical properties were investigated according to rotational speed and welding speed at tool tilt angle 0 degree. Consequently, feasibility of FSWed dissimilar materials were successfully presented in case of cast aluminum and high-strength steel at lap joint method.

• 한국분말재료학회지
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• 제31권1호
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• pp.37-42
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• 2024

Friction stir spot welding (FSSW) is a solid-state joining process and a rapidly growing dissimilar material welding technology for joining metallic alloys in the automotive industry. Welding tool shape and process conditions must be appropriately controlled to obtain high bonding characteristics. In this study, FSSW is performed on dissimilar materials AA5052-H32 aluminum alloy sheet and SPRC440 steel sheet, and the influence of the shape of joining tool and tool insertion depth during joining is investigated. A new intermetallic compound is produced at the aluminum and steel sheets joint. When the insertion depth of the tool is insufficient, the intermetallic compound between the two sheets did not form uniformly. As the insertion depth increased, the intermetallic compound layer become uniform and continuous. The joint specimen shows higher values of tensile shear load as the diameter and insertion depth of the tool increase. This shows that the uniform formation of the intermetallic compound strengthens the bonding force between the joining specimens and increases the tensile shear load.

• 대한화학회지
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• 제33권2호
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• pp.208-214
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• 1989

구리(Ⅱ)와 코발트(Ⅱ)의 테트라 티오시안 착이온은 Amberlite LA 1, Alamine 336 또는 Aliquat 336과 같은 고분자량 알킬아민과 이온쌍 화합물이 형성되면 붉은색과 푸른색을 띠어 파장 480nm와 625nm에서 각각 최대 흡수 봉우리를 나타내므로 같은 조건에서 이들 이온쌍 화합물을 methyl isobutyl ketone으로 동시 추출하여 분광광도법으로 두 금속원소를 동시 정량하는 방법을 기술하였다. 그러나 각 흡수스펙트럼이 서로 조금씩 겹치기 때문에 흡광도로부터 농도를 구하기 위하여는 두개의 연립방정식이 필요했다. Fe(Ⅲ)와 Ni(Ⅱ)은 적은 양이 공존하더라도 구리 정량에 영향을 주었다. 이 동시정량법에 의해서 강철과 광물시료의 분석결과는 구리와 코발트 원소를 각각 분석한 결과와 잘 일치하였다.

• Journal of Welding and Joining
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• 제30권6호
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• pp.98-105
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• 2012

The focus of this investigation is to evaluate the effect of joining parameter on the microstructure and mechanical properties of welds produced by friction stir lap welding. The dissimilar Al alloys, KS5J32 and AA6K31, were joined by friction stir lap welding technique under several welding conditions, and KS5J32 alloy was placed on the top of AA6K31 alloy. The tool rotation speeds were 1000, 1250, and 1500rpm, and the welding speeds were 100, 300, 500, 700mm/min, respectively. The results showed that two shapes of nugget, such as onion ring and irregular vortex type, were observed with various revolutionary pitch. In all welding conditions, fracture occurred at the soften region of bottom sheet(AA6K31) and the strengths were 64~78% of those of base metal. Fractured positions were classified into three types : HAZ, triple point, void depending on the revolutionary pitch. The actual thickness of specimen at the fractured location was decreased with decreasing heat input. A linear relationship exists between the effective thickness of fractured position and peak load.

• Journal of Advanced Marine Engineering and Technology
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• 제36권8호
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• pp.1069-1075
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• 2012

레이저는 고밀도 열원으로써, 입열을 최소화하면서 고속용접이 가능한 장비이다. 특히 최근 상업화된 고출력 파이버 레이저는 특유의 발진원리 때문에 높은 빔품질과 소형화된 시스템이 가능하다. 이러한 장점들로 인해 파이버 레이저는 LNG 카고탱크에 대해 선박 내부에서 용접이 가능한 가장 적합한 열원이라고 판단된다. 따라서 본 연구에서는 선박산업에 레이저 용접기술을 적용하기 위해 파이버 레이저를 이용하여 LNG 선용 스테인리스강의 용접을 진행하였다. 연구에서 사용한 재료는 카고탱크에 사용되고 있는 오스테나이트계 스테인리스강인 두께 1.2mm의 STS304L였다. 레이저 출력 및 용접속도를 변화시켜가면서 겹치기 및 맞대기 용접을 실시한 후 용입특성을 분석하여 최적의 접합조건을 도출하였다. 그 결과 용접부에서 모재보다 우수한 기계적 성질을 얻을 수 있었다.

• 대한기계학회논문집A
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• 제31권7호
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• pp.808-815
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• 2007

The optical performance of the mirror fur satellite camera is highly dependent on the adhesive properties between the mirror and its support. Therefore, in order to design a mirror with high optical performance, the mechanical properties of adhesives should be well defined. In this research, the mechanical properties of three kinds of space adhesives are studied. In case of the materials which show nearly incompressible behavior such as space adhesives, it is important to measure shear modulus which governs deviatoric stress components. Also the experiment should be performed in circumstances similar to real manufacturing process of mirror, because extra factors such as size effects, the adhesion effects of primer and reactions between adhesive and primer affect the properties of adhesive regions. In this research shear moduli of the adhesives are determined by using a single lap adhesively bonded joint. For the shear tests, several temperatures have been selected from $-20^{\circ}C$ to $55^{\circ}C$ which is operating temperature range of the adhesive. In the case of linear behavior materials, shear moduli are calculated through a linear curve fitting. Shear stress-strain relation is obtained by using an exponential curve fitting for material which shows non-linear behavior. The shear modulus of each adhesive is expressed as a function of temperature. Characteristics and adaptability of the adhesives are discussed regarding their temperature sensitivity.

• 한국생산제조학회지
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• 제22권4호
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• pp.665-672
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• 2013

With the development of advanced processing technology, laser processing systems, which require high-quality precision processing, have attracted considerable attention. Although laser equipment is expensive, it enables quick processing and less deformation of materials. This technology is often applied to secondary batteries, which has thus farinvolved the use of argon tungsten inert gas (TIG) welding. However, the welding characteristics of argon TIG welding are not yet good, and a laser is used for welding to address this problem. In this study, lap-joint welding was conducted, and the desired welding characteristics were obtained when the laser power was 1800W and the laser beam travel speed was 1.8 m/min. Lap-joint welding was conducted on Ni-coated SS41. Two cases were compared. No pores were observed in the Ni-coated SS41 lap-joint welding part, and cracks appeared from the lap-joints. Moreover, the pole rod and tap were welded together in a T-joint form to improve the output of the secondary battery. T-joint laser welding showed better welding characteristics than TIG welding.

• Journal of Welding and Joining
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• 제33권2호
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• pp.8-13
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• 2015

This study was carried out to evaluate mechanical properties of the jointed Al6061/HT590 alloys by friction stir welding (FSW). FSW was conducted under the conditions with tool rotating speed of 500 RPM and traveling speed of 300 mm/min., where Ar gas was introduced to prevent the materials from corrosion during the welding process. Electron back-scattering diffraction (EBSD) was used to characterize microstructures such as grain size, misorientation angle and crystal orientation. Evolution of intermetallic compounds in Al6061 during the process were examined in terms of morphology, size and aspect ratio at three distinct zones Al base material, heat affected zone and stir zone, where transmission electron microscope (TEM) was used. It was revealed that FSW gave rise to refinement of grains as well as growth of intermetallic compounds in Al6061. The morphological changes of intermetallic compounds exerted an influence on mechanical properties, resulting in occurrence of fracture in the part of the base material instead of the jointed parts (heat affected zone and stir zone). This study systematically evaluated the microstructural evolutions during the FSW for joining Al6061 with HT590 and their effect on mechanical properties.

• Composites Research
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• 제18권1호
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• pp.1-9
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• 2005

본 논문에서는 복합재료 접합 조인트의 다양한 파손 모드를 고려하여 파손 강도를 예측할 수 있는 방법을 제시하였다. 제시된 방법에서는 접착제의 탄성-완전 소성 재료 모델과 층간분리 파손 식을 이용해 접착제 파손 하중과 복합재료 부재의 층간분리 파손 하중을 동시에 계산하였다. 제시된 방법을 유한요소해석에 도입하여 복합재료 Single-Lap 접합조인트의 파손 예측을 수행하였으며 시험결과와 비교하였다 이를 통해 본 방법이 다양한 접합 방법에 따른 실제적인 파손모드 및 파손 하중을 정확하게 예측할 수 있음을 확인하였다. 또한 접착제의 유효강도(또는 접착 성능) 및 소성거동이 복합재료 접합 조인트의 파손 특성에 미치는 영향을 수치적으로 평가하였다. 이를 통해, 복합재료 접합조인트의 파손 강도는 접착제의 접착 성능과 항상 비례하지 않으며 층간분리 파손과 접착제 파손이 동시에 발생하도록 하는 것이 접합 조인트의 강도를 최대로 향상시킬 수 있음을 보였다.

• 한국산학기술학회논문지
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• 제12권6호
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• pp.2859-2865
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• 2011

본 연구에서는 상수도관의 도 송수관등 대형관(700mm 이상)에 주로 사용되고 있는 도복장강관의 품질 및 시공, 유지관리에 영향을 미치는 용접접합의 현황을 조사 분석하고 용접접합의 개선방안에 대하여 연구하였다. 이를 위해 강관의 사용현황 등의 문제점을 조사하고 용접접합별 특성, 그리고 수동 및 자동 용접접합을 비교 분석하여 기술적, 경제적으로 효과적인 방안을 제시하고자 하였다. 본 연구에서 비교 분석한 용접접합별 특성 검토 결과, 상수도 관로의 관경 700mm - 3,000mm의 현장 시공시 자동용접공법이 수동용접공법에 비해 순공사비 대비 평균 9% 절감되며, 용접공정만 비교시에는 평균 13.5% 이상 절감될 것으로 판단된다. 특히, KS상 강관 진원도에 대한 허용치가 크며 대부분 겹치기 이음으로 되어있는 국내 현실에서 작업환경이 열악한 경우 진원확보를 위한 시간이 무한정 소요될 수 있어 실제적인 절감액은 더욱 차이를 보일 것으로 사료된다.