• Title/Summary/Keyword: 결함인식

Search Result 183, Processing Time 0.025 seconds

Study on the Process Management for Casting Defects Detection in High Pressure Die Casting based on Machine Learning Algorithm (고압 다이캐스팅 공정에서 제품 결함을 사전 예측하기 위한 기계 학습 기반의 공정관리 방안 연구)

  • Lee, Seungro;Lee, Seungcheol;Han, Dosuck;Kim, Naksoo
    • Journal of Korea Foundry Society
    • /
    • v.41 no.6
    • /
    • pp.521-527
    • /
    • 2021
  • This study presents a process management method for the detection of casting defects during in high-pressure die casting based on machine learning. The model predicts the defects of the next cycle by extracting the features appearing over the previous cycles. For design of the gearbox, the proposed model detects shrinkage defects with data from three cycles in advance with 98.9% accuracy and 96.8% recall rates.

Development of a Fault Detection Algorithm for Multi-Autonomous Driving Perception Sensors Based on FIR Filters (FIR 필터 기반 다중 자율주행 인지 센서 결함 감지 알고리즘 개발)

  • Jae-lee Kim;Man-bok Park
    • The Journal of The Korea Institute of Intelligent Transport Systems
    • /
    • v.22 no.3
    • /
    • pp.175-189
    • /
    • 2023
  • Fault detection and diagnosis (FDI) algorithms are actively being researched for ensuring the integrity and reliability of environment perception sensors in autonomous vehicles. In this paper, a fault detection algorithm based on a multi-sensor perception system composed of radar, camera, and lidar is proposed to guarantee the safety of an autonomous vehicle's perception system. The algorithm utilizes reference generation filters and residual generation filters based on finite impulse response (FIR) filter estimates. By analyzing the residuals generated from the filtered sensor observations and the estimated state errors of individual objects, the algorithm detects faults in the environment perception sensors. The proposed algorithm was evaluated by comparing its performance with a Kalman filter-based algorithm through numerical simulations in a virtual environment. This research could help to ensure the safety and reliability of autonomous vehicles and to enhance the integrity of their environment perception sensors.

Implementation of Paper Cutting Defect Detection System Based on Local Binary Pattern Analysis (국부 이진 패턴 분석에 기초한 지절 결함 검출 시스템 구현)

  • Kim, Jin-Soo
    • Journal of the Korea Institute of Information and Communication Engineering
    • /
    • v.17 no.9
    • /
    • pp.2145-2152
    • /
    • 2013
  • Paper manufacturing industries have huge facilities with automatic equipments. Especially, in order to improve the efficiency of the paper manufacturing processes, it is necessary to detect the paper cutting defect effectively and to classify the causes correctly. In this paper, we review the problems of web monitoring system and web inspection system that have been traditionally used in industries for defect detection. Then we propose a novel paper cutting defect detection method based on the local binary pattern analysis and its implementation to mitigate the practical problems in industry environment. The proposed algorithm classifies the defects into edge-type and region-type and then it is shown that the proposed system works stably on the real paper cutting defect detection system.

Development of Feature Selection Method for Neural Network AE Signal Pattern Recognition and Its Application to Classification of Defects of Weld and Rotating Components (신경망 AE 신호 형상인식을 위한 특징값 선택법의 개발과 용접부 및 회전체 결함 분류에의 적용 연구)

  • Lee, Kang-Yong;Hwang, In-Bom
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.21 no.1
    • /
    • pp.46-53
    • /
    • 2001
  • The purpose of this paper is to develop a new feature selection method for AE signal classification. The neural network of back propagation algorithm is used. The proposed feature selection method uses the difference between feature coordinates in feature space. This method is compared with the existing methods such as Fisher's criterion, class mean scatter criterion and eigenvector analysis in terms of the recognition rate and the convergence speed, using the signals from the defects in welding zone of austenitic stainless steel and in the metal contact of the rotary compressor. The proposed feature selection methods such as 2-D and 3-D criteria showed better results in the recognition rate than the existing ones.

  • PDF

Development of Adaptive Signal Pattern Recognition Program and Application to Classification of Defects in Weld Zone by AE Method (적응형 신호 형상 인식 프로그램 개발과 AE법에 의한 용접부 결함 분류에 관한 적용 연구)

  • Lee, K.Y.;Lim, J.M.;Kim, J.S.
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.16 no.1
    • /
    • pp.34-45
    • /
    • 1996
  • The signal pattern recognition program which can perform signal acquisition and processing, the extraction and selection of features, the classifier design and the evaluation, is developed and applied to the classification of artificial defects in the weld zone of Austenitic STS304. The neural network classifier is compared with the linear discriminant function classifier and the empirical Bayesian classifier. The signal through a broadband sensor is compared with that through a resonance type sensor. In recognition rate, the neural network classifier is best, and the signal through a broadband sensor is better.

  • PDF

Classification of Defects in Rotary Compressor by Neural Pattern Recognition of Acoustic Emission Signal (AE신호의 신경망 형상인식법에 의한 로터리 압축기의 결함 분류에 관한 연구)

  • Lee, K.Y.;Lee, C.M.;Hwang, I.B.;Kim, Y.W.;Hong, J.K.
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.18 no.1
    • /
    • pp.17-26
    • /
    • 1998
  • The specimen with the wear between a roller and a vane and a normal specimen are classified by AE signal pattern recognition method with a neural network classifier in airconditioning operation test. Also the specimen with the scoring between a shaft and a bearing and a normal specimen are classified by the same method. As the internal pressure increases, the wear between the roller and the vane increases. The different pairs of oils and refrigerants five the effect on the wear.

  • PDF

A Study on the Digital Signal Processing for the Pattern fiecognition of Weld Flaws (용접결함의 패턴인식을 위한 디지털 신호처리에 관한 연구)

  • 김재열;송찬일;김병현
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.10a
    • /
    • pp.393-396
    • /
    • 1995
  • In this syudy, the researches classifying the artificial and natural flaws in welding parts are performed using the smart pattern recognition technology. For this purpose the smart signal pattern recognition package including the user defined function was developed and the total procedure including the digital signal processing,feature extraction , feature selection and classifier selection is treated by bulk. Specially it is composed with and discussed using the statistical classifier such as the linear disciminant function classifier, the empirical Bayesian classifier. Also, the smart pattern recognition technology is applied to classification problem of natural flaw(i.e multiple classification problem-crack,lack of penetration,lack of fusion,porosity,and slag inclusion, the planar and volumetric flaw classification problem). According to this results, if appropriately learned the neural network classifier is better than ststistical classifier in the classification problem of natural flaw. And it is possible to acquire the recognition rate of 80% above through it is different a little according to domain extracting the feature and the classifier.

  • PDF

Metal Surface Defect Detection and Classification using EfficientNetV2 and YOLOv5 (EfficientNetV2 및 YOLOv5를 사용한 금속 표면 결함 검출 및 분류)

  • Alibek, Esanov;Kim, Kang-Chul
    • The Journal of the Korea institute of electronic communication sciences
    • /
    • v.17 no.4
    • /
    • pp.577-586
    • /
    • 2022
  • Detection and classification of steel surface defects are critical for product quality control in the steel industry. However, due to its low accuracy and slow speed, the traditional approach cannot be effectively used in a production line. The current, widely used algorithm (based on deep learning) has an accuracy problem, and there are still rooms for development. This paper proposes a method of steel surface defect detection combining EfficientNetV2 for image classification and YOLOv5 as an object detector. Shorter training time and high accuracy are advantages of this model. Firstly, the image input into EfficientNetV2 model classifies defect classes and predicts probability of having defects. If the probability of having a defect is less than 0.25, the algorithm directly recognizes that the sample has no defects. Otherwise, the samples are further input into YOLOv5 to accomplish the defect detection process on the metal surface. Experiments show that proposed model has good performance on the NEU dataset with an accuracy of 98.3%. Simultaneously, the average training speed is shorter than other models.

Performance Comparison of Neural Network Algorithm for Shape Recognition of Welding Flaws (초음파 검사 기반의 용접결함 분류성능 개선에 관한 연구)

  • 김재열;윤성운;김창현;송경석;양동조
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2004.04a
    • /
    • pp.287-292
    • /
    • 2004
  • In this study, we made a comparative study of backpropagation neural network and probabilistic neural network and bayesian classifier and perceptron as shape recognition algorithm of welding flaws. For this purpose, variables are applied the same to four algorithms. Here, feature variable is composed of time domain signal itself and frequency domain signal itself, Through this process, we confirmed advantages/disadvantages of four algorithms and identified application methods of few algorithms.

  • PDF