• Title/Summary/Keyword: 결함과 개재물

Search Result 29, Processing Time 0.031 seconds

A Review of Kinetic Model for Production of Highgrade Steel : Part. 1. Simulation Model Based on Coupled Reaction (고급강 제조 반응 모델의 검토 : Part. 1. Coupled Reaction 기반 시뮬레이션 모델)

  • Kim, Jeong-In;Kim, Sun-Joong
    • Resources Recycling
    • /
    • v.30 no.1
    • /
    • pp.3-13
    • /
    • 2021
  • In the secondary refining process for the production of high-grade steel, the proper composition is maintained by alloying elements, and non-metallic inclusions are controlled for high cleanliness. Complex reactions occur simultaneously between the molten steel, slag, inclusions, refractories, and alloying elements during the secondary refining process. Previous works have reported simulation models based on kinetics to predict the compositional changes in molten steel, slag, and inclusions in actual processes. Analytical reviews are required for the models to predict the process accurately. In this study, we reviewed and analyzed simulation models based on the coupled reaction model for the secondary refining process.

Analysis of Stress Distribution Around Micro Hole by F.E.M. -Stress Distribution around Defects Inclusions- (유한요소법에 의한 미소원공 주위의 응력분포 해석 -결함과 개재물 주위의 응력분포-)

  • 송삼홍;김진봉
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.18 no.3
    • /
    • pp.555-564
    • /
    • 1994
  • This study has been made to investigate the stress distribution around defects and inclusions that behave as stress concentrators. The stress distribution and interation effects around defects and inclusions was analyzed using Finite Element Method. The results are as follows;(1) Maximum stress point in case of $E_I/E_M>1$($E_I$:elasticity modulus forthe inclusion, $E_M$/:elasticity modulus for the base material)is the vertical point with respect to force direction and in case of $E_I/E_M<1$ it is the parallel point along the hole edge. (2) Interaction effects of ${\sigma}_y$ for the inclusion side is larger than the defect side when the interval between inclusion and defect is near. (3) stress interation effects is large if the difference of ${\sigma}_y$ is small and it is small if the difference of ${\sigma}_y$ is large for the case that the interval between inclusion and defect whose size and property are different is near.

Study of the Weld Defects Identification Method by Ultrasonic Pulse Echo Patterns (초음파 펄스 에코 패턴으로 용접 결함 식별 방법 연구)

  • Kim, Won-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.14 no.12
    • /
    • pp.6114-6118
    • /
    • 2013
  • This study examined the ultrasonic pulse reflection method(UPRM) for testing each ultrasonic pulse waveform model(UPWM) based on weld defects. The sharp crack of a clear signal was generated. The echo height of the defective probes changed according to the location. In a long crack in a circle around the defective probes, the Swivel scanning echo height when using the particle was reduced drastically. The peaks in the echo were thin because the needle was pointed. The porosity defects arising from a single echo was sharp and crisp, but a number of pores of the collective reflection overlapped and ajagged echo was observed. Slag, slag inclusions, cracks, and defects at the Swivel scan of each particle using the echo shape showed difference in the degree. Cracks were revealed as sudden changes in the echo height of the slag inclusions: increase ${\rightarrow}$ decrease ${\rightarrow}$ increase ${\rightarrow}$ decrease. In addition, the location of a number of defects in the dense pore geometry, such as a typical echo sundry, revealed the shape in the slag. Poor penetration of the defect echo, revealed the cracks to have a sharp-edged, crack-like shape with an echo.

Scientific Analysis and Conservation of Goryeo Bronze Bell at Buyeo National Museum (국립부여박물관 소장 고려시대 동종의 과학적 분석과 보존)

  • Lee, Sunmyung;Namkung, Seung;Kim, Yeonmi;Kim, Jongoh
    • Conservation Science in Museum
    • /
    • v.10
    • /
    • pp.1-13
    • /
    • 2009
  • A part of the bronze bell from Goryeo (918-1392) in the collection of Buyeo National Museum was missing, and it was noted to retain corrosion products and burial accretions. Chemical analysis showed that the chemical composition of the bronze bell is Cu (74.18%), Sn (9.58%), Pb (15.77%), and very small amounts of As, Fe, Sb, Bi, and Ag. It was noted that the microstructure of the bronze bell was mainly made up of α phase and α+δ eutectoid phase, and gray (S) and black (Pb segregation) prevailed. Conservation treatment has been done for the preservation of this bronze bell.

Effects of alloy elements on electrochemical characteristics improvement of stainless steel in sea water (해수환경하에서 스테인리스강의 전기화학적 특성 개선을 위한 합금원소의 영향)

  • Lee, Jung-Hyung;Choi, Yong-Won;Jang, Seok-Ki;Kim, Seong-Jong
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.38 no.7
    • /
    • pp.890-899
    • /
    • 2014
  • Austenitic stainless steel is widely used in various industries due to its excellent corrosion resistance. However, Cr carbides precipitation along the grain boundaries after heat treatment or welding may develop Cr depleted zone, which acts as a preferential site for intergranular corrosion attack. To resolve this, carbon stabilizing element such as Ti or Nb are added to suppress formation of Cr carbides. However, there are few reports on corrosion characteristics under seawater environment of the stabilized stainless steel. This study investigated the effects of alloying contents on the electrochemical characteristics in seawater of stainless steel containing stabilizing element(Ti and Nb). To achieve this, the changes on the microstructure due to alloying were observed with microscope, and the electrochemical characteristics were determined by measurement of natural potential and potentiodynamic polarization experiments. The microscopic observation revealed that all specimens had inclusions other than the austenite matrix phase due to the addition of alloying elements. Such inclusions are considered to have different electrochemical characteristics from those of the matrix, and thus a clear distinction was found according to the type of stabilizers and the contents. The results of this study suggest that it is important to consider the effects of alloying contents on the electrochemical characteristics in seawater with the addition of Ti or Nb into austenitic stainless steel.

A Study of Stress Analysis and Interaction of Stress between Micro Flaws and Inclusions (미소결함간의 응력의 간섭과 응력장 해석)

  • 송삼홍;김진봉
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.19 no.5
    • /
    • pp.1259-1268
    • /
    • 1995
  • The stress distribution around micro holes and the behavior of stress interaction between micro holes are considerd in the study. Several conclusions are extracted as follows : (1) The stress interaction varies with the distance e between micro holes. When the two micro holes are spaced in such a manner that theri two closest points are separated by a distance of micro hole radius (e=1), stress distribution is affected by a opposite micro hole in all the closest region. In addition, if two closest points are seperated by twice the distance of a micro hole radius (e=2), stress distribution is affected by a opposite micro hole in the region of -0.8.leq.x/r.leq.0.8 and the interaction effect can be neglected for e=4. (2)If the depth becomes larger than the radius, or the radius varies, the shape and magnitude of stress distribution around micro holes varies. (3) Hoop stress around a micro hole for the two dimensional configuration is larger than that of the three dimensional micro hole located on the surface of material for .theta. < 60.deg., but it is reversed for .theta > 60.deg.

연속주조과정에서의 열유동 및 열응력 해석 기술 개발

  • 조성수;신돈수;김병조;은일상;하성규
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 1999.10a
    • /
    • pp.12-12
    • /
    • 1999
  • 온도에 따라 물성치가 변화하는 재료의 열응력 예측은 연속주조공정에 의한 제품 생산에서 중요하다. 연속주조공정에서 금속이 급속히 냉각됨으로 인하여 응력이 크게 발생될 뿐만 아니라 금속 내부에 크랙이 발생될 수 있으며, 이는 최종제품의 품질에 영향을 미칠 수 있다. 따라서 연속주조공정에서 양호한 주조제품을 얻기 위해서는 냉각조건 등과 같은, 주조시 수반되는 여러가지 주조결함의 원인을 제어해 주어야한다. 주조결함에는 주물 주입에 기인하는 결함과 주입 완료 후 응고과정에서 주물의 수축으로 기인하는 결함이 있다. 공기 및 가스의 포집, 개재물의 혼입 등이 전자에 속하며, 응고층 내부의 온도차, 응고수축(solidification shrinkage), 응력변형 등으로 인한 주물변형 및 표면결함 등이 후자에 속한다. 주물의 응고시에 고상화된 영역에서의 온도구배와 시간에 따른 온도변화는 금속내부에서의 열변형으로 인한 열응력을 발생시키고, 이것은 잔류응력이나 크랙 등과 같은 최종제품의 결함의 원인이 될 수 있다.

  • PDF

High Cyclic Fatigue Life and Fracture Behaviors of Shot-Peened Bearing Steel (쇼트피닝 처리를 한 베어링강의 고사이클 피로수명 및 파괴거동)

  • Yoon, Sang-Jae;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.35 no.9
    • /
    • pp.1119-1129
    • /
    • 2011
  • Shot-peening effects on the fatigue behavior of bearing steel were investigated under the high cyclic loading. Hourglass shape specimens were made of bearing steel(JIS-SUJ2) for rotary bending fatigue tests. Two kinds of treatments were performed : a heat treatment and a shot-peened surface treatment after the heat treatment. The fracture surfaces of specimens were classified into two types of fracture mode : the surface fracture mode induced by a surface defect and the internal fracture mode induced by a nonmetallic inclusion. Inclusion depth and shape affected considerably the fatigue life. Shot-peening treatment improved much the fatigue life of the bearing steel under low and high levels of cyclic loads. Probabilistic-stress-life (P-S-N) curves were suggested for the reliable fatigue life estimation of the improved bearing steel.

Intercalary Tricortical Iliac Bone Graft in the Surgical Treatment of Nonunion of Midshaft Clavicular Fractures (쇄골 간부 불유합에서의 개재 삼면피질 장골 이식술)

  • Cho, Chul-Hyun;Jang, Hyung-Gyu
    • Clinics in Shoulder and Elbow
    • /
    • v.15 no.1
    • /
    • pp.32-36
    • /
    • 2012
  • Purpose: The purpose of this study was to evaluate the radiologic and clinical outcomes after intercalary tricortical iliac bone graft with plate fixation for the nonunion of midshaft clavicular fractures. Material and Methods: Between September 2007 and May 2011, 10 patients who were treated by the intercalary tricortical iliac bone graft, with plate fixation for clavicle nonunion, were studied. The mean follow-up period was 30.7 (12~57) months. After the sclerotic bone was excised to the bleeding cortical bone, we interposed the tricortical iliac bone to provide structural support and restore clavicle length, and then fixed the plate and screws. The radiologic outcomes on the serial plain radiographs and clinical outcomes, according to UCLA, ASES and Quick DASH scores, were analyzed. Results: Bony union was obtained in all cases (100%) and the average union time was 18.4 (14~24) weeks. The average respective UCLA and ASES scores improved from 16.7 and 52.1 preoperatively to 27.4 and 83.6 postoperatively (p<0.05). The average Quick DASH score was 40.5, at the final follow-up. Complications were 2 shoulder stiffness, and one case had removal of device and arthroscopic surgery at 11 months, postoperatively. There were no implant failure or infection. Conclusion: Intercalary tricortical iliac bone graft, with plate fixation for the nonunion of midshaft clavicular fractures, is a good option that can provide structural support and restore clavicle length, as well as high union rate.

다상 금속재료의 EBSD 분석

  • Gang, Ju-Hui;Kim, Su-Hyeon;Park, Chan-Hui
    • Proceedings of the Materials Research Society of Korea Conference
    • /
    • 2012.05a
    • /
    • pp.106.1-106.1
    • /
    • 2012
  • EBSD(Electron BackScattered Diffraction)분석은 주사전자현미경에서 관찰되는 비교적 넓은 영역의 결정 방위를 측정하여 집합조직을 해석하는 동시에 결정 방위의 변화를 기준으로 결정립계를 구분 지어 미세조직의 정량 분석도 가능하기 때문에 많은 연구자들이 사용하고 있다. 그러나 EBSD의 Kikuchi 패턴은 시편 표면으로부터 30~50nm 깊이 범위의 표면층으로부터 방출되기 때문에 EBSD 분석 결과는 시편의 표면 처리 상태에 크게 영향을 받아 적절한 시편준비법이 요구된다. 시편 준비 과정 중에 생기는 변형층, 산화층이나 오염층이 10nm 이내로 제어되지 못하면 명확한 패턴을 얻지 못하여 분석이 어려운 경우가 많으므로, 시료의 절단과 연마 과정 중에 변형층을 되도록 적게 만들고 표면의 산화나 오염을 최대한 방지해야 한다. 또한 EBSD 분석 특성상 시편을 70도로 기울이기 때문에 시편의 요철이 심하면 볼록한 영역에 의해 오목한 영역의 패턴이 가려져 결정방위 정보를 얻기 힘들다. 이런 이유로 시편을 최대한 평평하게 하고 요철이 생기지 않게 시편 준비를 하는 것이 관건이다. 금속재료의 EBSD 시편준비법으로는 일반적으로 기계적 연마법과 전해연마법이 주로 쓰인다. 경한 석출물이나 개재물이 연한 기지에 분산되어 있는 시편이나 이종 소재 접합재의 경우는 전해연마법을 사용하면 특정 상(혹은 합금)이 먼저 연마되어 큰 단차가 생기거나 석출물에 의해 요철이 심해져서 정량적인 EBSD 분석이 어렵게 된다. 이 연구에서는 시편 준비가 어렵다고 알려진 다상 금속재료에서의 EBSD 분석 사례를 소개한다. Ti-6Al-4Fe-0.25Si 시효처리합금, 알루미늄 기지 복합재료, 마찰교반용접한 알루미늄-타이타늄합금의 EBSD 시편준비법과 그 분석 결과를 고찰한다.

  • PDF