• 제목/요약/키워드: 개방형 CNC

검색결과 30건 처리시간 0.029초

개방형 CNC를 갖는 공작기계에 실장한 열변형량 예측 시스템 (Prediction System of Thermal Errors Implemented on Machine Tools with Open Architecture Controller)

  • 김선호;고태조;안중환
    • 한국정밀공학회지
    • /
    • 제25권5호
    • /
    • pp.52-59
    • /
    • 2008
  • The accuracy of the machine tools is degraded because of thermal error of structure due to thermal variation. To improve the accuracy of a machine tools, measurement and prediction of thermal error is very important. The main part of thermal source is spindle due to high speed with friction. The thermal error of spindle is very important because it is over 10% in total thermals errors. In this paper, the suitable thermal error prediction technology for machine tools with open architecture controller is developed and implemented to machine tools. Two thermal error prediction technologies, neural network and multi-linear regression, are investigated in several methods. The multi-linear regression method is more effective for implementation to CNC. The developed thermal error prediction technology is implemented on the internal function of CNC.

개방형 CNC를 가지는 공작기계의 고장진단과 웹 서비스 기술 (Web Service Application for Machine Tool Fault with Open Architecture CNC)

  • 김동훈;김선호;윤원수;고광식
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.121-124
    • /
    • 2003
  • The conventional CNC(Computerized Numerical Controller) of machine tool, which is dependent to CNC maker, was a closed architecture type. Therefore, it is impossible to implement a special user-define function to CNC. But recently, CNC is changed to OAC(Open Architecture Controller) type increasingly and the general function of CNC can be upgrade efficiently. This paper describes web service application for remote monitoring regarding the faults or machine tool with open architecture CNC. The major faults of CNC machine tool can be defined to the operational faults to be charged over 70%. Those faults are unpredictable because of being occurred without any warning. To generalize the fault diagnosis efficiently. two diagnosis models such as SF(Switching Function) and SSF(Step Switching Function) are proposed and the function of fault diagnosis is implemented to internal function of OAC. Also, to service remotely the faults of CNC machine tool. the suitable web environment is proposed and practical function is programmed to evaluate its operation on web.

  • PDF

CNC 실장 고장진단 및 원격 서비스 기술 개발 (Development of fault diagnosis and tole-service technology for CNC implementation)

  • 김동훈;김선호;김도연;윤원수;김찬봉
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.7-10
    • /
    • 2002
  • The diagnosis of faults of machine tool, which is controlled by CNC and PLC, is generally based on ladder diagram of PLC. Because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching for logical relation to fault reasons is required a lot of fault experiences and times, because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault lastly and correctly. The diagnosed reasons for fault are tele-serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

  • PDF

CNC에 실장한 고장진단 및 원격 서비스 시스템 (CNC Implemented Fault Diagnosis and Remote-Service System)

  • 김선호;김동훈;김도연;박영우;윤원수
    • 한국정밀공학회지
    • /
    • 제20권10호
    • /
    • pp.89-97
    • /
    • 2003
  • The faults diagnosis of machine tool, which is controlled by CNC(Computer Numerical Control) and PLC(Programmable Logic Controller), is generally based on ladder diagram of PLC because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching of logical relationship for fault reasons is required a lot of diagnosis experiences and times because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault fast and correctly. The diagnosed reasons for fault are remote serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

개방형 구조를 갖는 CNC의 연구동향

  • 김선호;박경택;이태억
    • 제어로봇시스템학회지
    • /
    • 제3권5호
    • /
    • pp.17-30
    • /
    • 1997
  • 개방화 연구라는 것은 그 자체가 특정 제품을 구체적으로 개발하는 것이 아니라, 그 가능성 제공에 있음을 유의할 필요가 있다. 개방화 기술은 향후 새로운 기술장벽으로 작용할 수도 있으므로 우리나라도 관련 분야의 연구를 조직화하여 선진제국의 개방화 연구와 협력, 교류할 필요가 높아지고 있다. 참고로 일본의 OSEC II 프로젝트는 해외 연구기관 및 기업이 참여할 수 있도록 개방되어 있다고 한다.

  • PDF

EtherCAT 네트워크 기반 리눅스 RTAI 개방형 CNC 시스템 구현 (Implementation of Linux RTAI Open CNC System Based on EtherCAT Network)

  • 박성문;안철진;김형우;이현철;최준영
    • 제어로봇시스템학회논문지
    • /
    • 제21권10호
    • /
    • pp.977-981
    • /
    • 2015
  • We propose a method for the implementation of an EtherCAT communication bus in a Linux-based open source Computerized Numerical Control (CNC) system. Recently, increasingly more CNC systems support real-time Ethernet protocols such as EtherCAT, which is a high-performance industrial communication protocol. For real-time CNC control over an Ethernet-based protocol, an additional layer driver needs to be implemented between the CNC system and the master of industrial communication protocol. Among the various solutions for the connection layer driver, we employ a Hardware Abstraction Layer (HAL) driver based on Linux. The operation of the implemented CNC system is demonstrated and confirmed by Hal Meter, which is used to observe the pins, signals, or parameters of HAL.

개방형 컨트롤러를 갖는 공작기계에 적합한 진단 및 신호점검사례 (A Case Study on Diagnosis and Checking for Machine-Tools with an OAC)

  • 김동훈;송준엽;김경돈;김찬봉;김선호;고광식
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 추계학술대회 논문집
    • /
    • pp.292-297
    • /
    • 2004
  • The conventional computerized numerical controller (CNC) of machine tools has been increasingly replaced by a PC-based open architecture CNC (OAC) which is independent of the CNC vendor. The OAC and machine tools with OAC led the convenient environment where it is possible to implement user-defined application programs efficiently within CNC. Tis paper proposes a method of operational fault cause diagnosis which is based on the status of programmable logic controller (PLC) in machine tools with OAC. The operational fault is defined as a disability state occurring during normal operation of machine tools. The faults are occupied by over 70% of all faults and are also unpredictable as most of them occur without any warning. Two diagnosis models, the switching function (SF) and the step switching function (SSF), are propose in order to diagnose the fault cause quickly and exactly. The cause of an occurring fault is logically diagnosed through a fault diagnosis system (FDS) using the diagnosis models. A suitable interface environment between CNC and develope application modules is constructed in order to implement the diagnostic functions in the CNC domain. The diagnosed results were displayed on a CNC monitor for machine operators and provided to a remote site through a web browser. The result of his research could be a model of the fault cause diagnosis and the remote monitoring for machine tools with OAC.

  • PDF