• Title/Summary/Keyword: 강-소성 유한요소법

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분말단조의 유한요소해석

  • Kim, Hyeong-Seop;Lee, Dong-Nyeong
    • Transactions of Materials Processing
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    • v.1 no.2
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    • pp.7-13
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    • 1992
  • 분말의 압축과 소결책의 단조 공정에서 균일하고 강도 높은 제품을 얻기 위해서는 밀도 및 밀도 분포의 조절이 매우 중요하다. 이 연구에서는 재료의 밀도 변화 특성을 고려할 수 있고, 임계 밀도 이하에서도 적용시킬 수 있는 다공질 재료의 항복조건을 유한요소법에 적용시켜 업셋 단조, 3차원 압흔 공정을 해석하였다.

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Finite Element Analysis of Superplastic Forming/Diffusion Bonding Processes (초소성 성형/확산접합 공정의 유한요소 해석)

  • 홍성석;김용환
    • Transactions of Materials Processing
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    • v.5 no.1
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    • pp.37-46
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    • 1996
  • Superplastic forming/diffusion bonding (SPF/DB) processes were analyzed using a rigid visco-plastic finite element method. The optimum pressure-time relationship for a target strain rate and thickness distributions were predicted by two-node line elements based on the membrane approximation for plane strain. Material behavior during SPF/DB of the integral structures having complicated shapes was investigated. The tying condition is employed for the analysis of inter-sheet contact problems. A movement of rib structure is successfully predicted during the forming.

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Ultimate Strength Analysis of Space Steel Frames Considering Spread of Plasticity (점진적 소성화를 고려한 공간 강뼈대구조의 극한강도해석)

  • Kim, Sung Bo;Han, Jae Young;Park, Soon Cheol;Kim, Moon Young
    • Journal of Korean Society of Steel Construction
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    • v.15 no.3
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    • pp.299-311
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    • 2003
  • This paper presents a finite element procedure to estimate the ultimate strength of space frames considering spread of plasticity. The improved displacement field is introduced based on the inclusion of second-order terms of finite rotations. All the non-linear terms due to bending moment, torsional moment, and axial force are precisely considered. The concept of plastic hinges is introduced and the incremental load/displacement method is applied for elasto-plastic analyses. The initial yield surface is defined based on the residual stress, and the full plastification surface is considered under the combined action of axial forces, bending and torsional moments. The elasto-plastic stiffness matrices are derived using the flow rule and the normality condition of the limit function. Finite element solutions for the ultimate strength of space frames are compared with available solutions and experimental results.

A Study on the Crack Tip Plastic Region for Stable Crack Growth -304 Stainless Steel- (안정군열성장에 대한 군열선단 소성역에 관한 연구 -304 스테인리스 강-)

  • 황갑운
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.6
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    • pp.1183-1192
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    • 1989
  • 본 논문에서는 평면변형률 상태하에서 안정하게 성장하는 균열선단에 집중 되어있는 강소성역의 해석에 역점을 두어 재결정법과 탄.소성유한요소법을 도입하여 안정 성장균열 선단에 형성되는 균열 성장저항에 직접적인 영향을 미치고 있는 소성 역의 크기나 형태에 대한 실험 및 해석을 하였다.

A Method for Calculation of Compressive Strength of a One-Sided Stiffened Plate (편면 보강판의 압축강도 해석을 위한 한 방법)

  • C.D. Jang;S.I. Seo
    • Journal of the Society of Naval Architects of Korea
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    • v.28 no.1
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    • pp.117-124
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    • 1991
  • In this paper, a method to overcome inefficiency of the finite element method in the calculation of compressive strength of one-sided stiffened plates, is proposed. In this method the collapse modes of stiffened plates are assumed as follows. a) Overall buckling $\rightarrow$ Overall collapse b) Local buckling $\rightarrow$ Overall collapse c) Local buckling $\rightarrow$ Local collapse In each collapse mode, shape of deflection is assumed, and then elastic large deformation analysis based on the Rayleigh-Ritz method is carried out. One-sided stiffening effect is considered by taking into account of the moment due to eccentricity. Plastic analysis by assuming hinge lines is also carried out. The ultimate strength of a stiffened plate is obtained as the point of intersection of the elastic analysis curve and the plastic one. From this study, it is concluded that the angles between the plastic hinge lines in plastic collapse mode are determined as the ones which give the minimum collapse load, and these angles are different from the ones assumed in the previous studies. Minimum stiffness ratios can also be calculated. Calculated results according to this method show good agreements with the results by the finite element method.

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Analysis of Superplastic Forming Processes U sing Finite Element Method (유한요소법을 이용한 초소성 성형공정 해석)

  • 홍성석;김민호;김용환
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1411-1421
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    • 1995
  • A rigid visco-plastic finite element method has been developed for modeling superplastic forming processes. The optimum pressure-time relationship for a target strain rate and thickness distributions was predicted using two-node line element based on membrane approximation for plane strain and axisymmetric condition. Analysis of superplastic forming was carried out using the developed program and the numerical results were compared to the values available in the literature for plane strain problems. For description of the contact between the dies and sheet, the direct projection method was applied to the complicated problem and the validity of the scheme was tested. Experiments for the various geometries such as hemisphere and cone were performed with the developed forming machine using the calculated optimum pressure-time curves. Comparison between analysis and experiments showed good agreement.

A Study of Finite Element Analysis for Semi-Solid Forging (반용융단조 공정의 유한요소해석에 관한 연구)

  • 이주영;김낙수;김중재
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.159-164
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    • 1997
  • The optimal conditions were investigated in order to manufacture the light automotive body parts using the semi-solid forging process by the finite element nalysis. Considering about macro-segregation cause to difference of relative velocity between solid phase and liquid phase, solidificational phenomenon cause to heat transfer from die and export of the latent heat, so solid fraction updating algorithm can be proposed. The rigid thermo-viscoplastic finite element analysis was carried out according to die temperature with proposed algorithm, so availability of forming part were understood. The finite element program can be used to the analysis of semi solid forging process.

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Two-Dimensional Finite Element Analysis of Hot Radial Forging (열간반경단조의 2차원 유한요소해석)

  • 박치용;조종래;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1166-1180
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    • 1990
  • The study is concerned with the two-dimensional thermo-viscoplastic finite element analysis for radial forging as an incremental forging process. The deformation and temperature distribution of the workpiece during radial forging are studied. The analysis of deformation and the analysis of heat transfer are carried out for simple upsetting of cylinder by decoupling the above two analyses. A method of treatment for heat transfer through the contact region between the die and the workpiece is suggested, in which remeshing of the die elements is not necessary. Radial forging of a mild steel cylinder at the elevated temperature is subjected to the decoupled finite element analysis as well as to the experiment. The computed results in deformation, load and temperature distribution are found to be in good agreement with the experimental observations. As an example of viscoplastic decoupled analysis of hot radial forging, forging of a square section into a circular section is treated. The stresses, strains, strain rates and temperature distribution are computed by superposing material properties as the workpiece is rotated and forged incrementally. It was been thus shown that proposed method of analysis can be effectively applied to the hot radial forging processes.

Prediction of Microstructural Evolution in Hot Forging of Steel by the Finite Element Method (유한요소법에 의한 열간성형공정에서 강의 미세조직변화 예측)

  • 장용순;고대철;김병민
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.129-138
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    • 1998
  • The objective of this study is to demonstrate the ability of a computer simulation of microstructural evolution in hot forging of C-Mn steels. The development of microstructure is strongly dependent on process variables and metallurgical factors that affect time history of thermodynamical variables such as temperature, strain. and strain rate during deformation. Then finite element method is applied for the prediction of microstructural evolution, and it should be coupled with heat transfer analysis to consider the change of thermodynamical properties during forming process. In this study, Yada's recrystallization model and rigid-thermoviscoplastic finite element method are employed in order to analyze microstructural evolution during hot forging process. To show the validity and effectiveness of the proposed method, experiments are accomplished and the results of experiments are compared with those of simulations.

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