• Title/Summary/Keyword: 강판 폭

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대면적 표면처리용 1.55 m급 선형이온소스 개발 및 공정 기술 연구

  • Gang, Yong-Jin;Lee, Seung-Hun;Kim, Jong-Guk;Kim, Do-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.297-297
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    • 2013
  • 최근 각종 폴리머 및 강판과 같은 유연소재의 수요 증가로 인해 유연소재 표면의 전처리, 증착 및 기능성 부여를 위한 이온빔 또는 플라즈마 표면처리 기술이 세계적으로 활발히 연구개발 되고 있으며, 유연소재 표면처리 공정의 고속화 및 대면적화 기술이 요구되고 있다. 유연소재의 고속 및 대면적 표면처리 기술개발을 위해서는 Roll-to-Roll 공정에 적용 가능한 광폭 선형이온소스 기술 개발이 필요하다. 본 연구에서는 1.55 m급 광폭 Anode Layer 선형이온소스를 개발하였으며, 이온빔 인출 균일도 및 에너지 분포 특성을 평가하였다. 특히, 본 선형이온 소스 개발 시 시뮬레이션 연구를 통해 이온소소의 이온 인출 특성 및 내구성 향상을 위한 최적 구조를 설계하였다. 본 연구에서 개발한 선형이온소스는 최대 5 kV의 방전 전압 조건에서 평균 1.5 keV의 이온에너지를 가지는 Ar 이온빔이 1.55 m 폭에서 약 4.2%의 균일도를 보였다. 표면 처리 성능 평가시(Si wafer 기준) 소스와 기판과 거리 100 mm에서 에칭율은 15 nm/s였고, 이는 다른 표면처리 이온소스 대비 높은 효율을 나타냄을 확인할 수 있었다. 또한 4시간 이상 운전시에도 안정적인 인출 빔 전류 밀도를 확인하였으며, 소스 내부의 효율적인 냉각 구조로 인한 열손상은 발견되지 않았다.

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Long-term corrosion-resistance of an uncoated weathering steel and its on-line and in-situ measurements (무도장 내후성강의 장기 내식성 및 그 현장즉시측정법)

  • Park, Jeong Real;Kim, Kyoo Young
    • Journal of Korean Society of Steel Construction
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    • v.16 no.4 s.71
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    • pp.415-423
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    • 2004
  • To investigate the long-term corrosion resistance of an uncoated weathering steel, an important outdoor constructional steel material, skyward surfaces of the weathering steel and a control steel initially exposed to rural and industrial atmospheres for 9 years were electrochemically tested in neutral artificial rain in terms of electrochemical potentials, impedances, and anodic potentiodynamic polarization curves. Their results were then discussed. A quite passive and stable rust layer to the artificial rain was well formed on the skyward surface of the weathering steel exposed to the industrial and rural atmospheres, and its corrosion rate in the artificial rain was measured to be about a low $3{{\mu}m}/y$. Continuous immersion of all the weathered surfaces in the artificial rain revealed the gradual degradation of the weathered corrosion layers on the steel, resulting in a cathodically controlled corrosion of the substrate steel by the electrochemical measurements. Alloy components of the weathering steel were found to retard the degradation of the weathered corrosion layers on the steel in the artificial rain. For better corrosion evaluation of the weathering steel, more electrochemical measurements of surfaces that have been exposed for more than 9 years to more closely simulated atmospheric waters are needed. These measurements are almost non-destructive and can provide online and in situ information on the corrosion rate, the development of corrosion and the conditions of rust layers on any interested surface and at any exposure time of the steel, so they can be effectively applicable to the corrosion evaluation of steel structures such as bridges, towers, and architectures by forming an electrochemical cell on an interested structural surface and by using a portable electrochemical instrument.

The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (III) - Comparison on Laser Weldability of Boron Steel and Hot-Stamped Steel - (레이저 열원을 이용한 보론강 및 핫스탬핑강의 용접특성에 관한 연구 (III) - 보론강 및 핫스탬핑강의 레이저 용접특성 비교 -)

  • Choi, So Young;Kim, Jong Do;Kim, Jong Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.89-94
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    • 2015
  • This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and thet of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained.

Numerical Simulation on the Steel Plate Cutting Performances of Bent-Shaped Charge Holder Blasting (드로잉 가공 성형폭약용기의 강판절단성능에 관한 수치해석적 연구)

  • Min, Gyeong-Jo;Park, Hoon;Oh, Se-Wook;Park, Se-Woong;Suk, Chul-Gi;Cho, Sang-Ho
    • Explosives and Blasting
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    • v.36 no.3
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    • pp.19-28
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    • 2018
  • Locally damaged structures caused by earthquake or extraordinary external forces have been required to rapidly be dismantled because of its possibility of additional collapses. Particularly, steel frame structures were demolished by the shaped charge blasting method. Recently a research suggested a shape charge blasting technique which uses bent-shaped charge holder of copper plate and emulsion explosive charge to cut thick steel plates. This study simulated the cutting performance of the bent-shaped charge holder with considering types of explosives, thickness of copper liner and stand-off distances using LS-DYNA software. The shape charge blasting test of a 25mm thickness steel plate were used to calibrate the input parameters of the numerical models. The penetration depth and penetration width were analysed with different types of explosives, thickness of copper liner and stand-off distances.

Seismic Performance of Built-up Concrete Filled Square Composite Column-to beam Connection with Through Diaphragm (관통형 다이아프램을 갖는 조립형 콘크리트 충전 각형 합성기둥-보 접합부의 내진성능)

  • Kim, Sun Hee;Yom, Kyong Soo;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.26 no.5
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    • pp.431-439
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    • 2014
  • Concrete filled tubular columns are widely used because the mutual reaction between the concrete and the tube improves strength and ductility of the columns. In an attempt to secure efficient use of members, built-up square columns featuring large width-thickness ratio and the use of thin steel plates are suggested in this study. In order to evaluate the structural characteristics and seismic performance of the column-to-beam connections of the new shape columns, cyclic load test of T-shaped column-to-beam connections was conducted with variables of diaphragms and concrete-filling. Moment-rotational angle relationship, dissipated energy and failure behavior were compared to evaluate stress transfer mechanism of the new shape built-up square column-to-beam connections associated with the variables.

An Experimental Study on Structural Behavior of Segmental Joint in Prestressed Composite Girder (프리스트레스트 강합성거더의 분절 접합부 구조거동에 관한 실험적 연구)

  • Lee, Juwon;Ha, Taeyul;Yang, Inwook;Han, Jongwook
    • Journal of the Society of Disaster Information
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    • v.12 no.4
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    • pp.422-431
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    • 2016
  • This study was evaluated in the performance of the connection according to the details of the concrete casing segment in the prestressed composite girder by fabricating and testing specimens with different segments. A total of four comparative specimens were fabricated by using the variables of general composite girders, reinforcement or non-reinforcement, and details of reinforcing bars in the segments so as to evaluate the structural behavior of steel girders. In addition, the possibility of non-cracking grade design of segmented composite girders as well as the effects of stiffness and strength according to the loop connection types after cracking were analyzed, and the appropriateness of the crack width control both the embedded steel plate and the concrete surface were evaluated.

Effects of the Wire-screen Rib on Heat Transfer and Friction Factors (와이어 스크린 리브이 열전달과 마찰계수에 미치는 효과)

  • Oh, Se-Kyung;Ahn, Soo-Whan;Lee, Dae-Hee
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.2
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    • pp.196-203
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    • 2011
  • Experiments to determine heat transfer coefficients and friction factors are conducted on a stationary transverse parallel wire-screen rib roughened rectangular channel. The test section consists of 198 mm (W) x 40 mm (H) x 712 mm (L). The channel has the aspect ratio of 4.95 and hydraulic diameter of $D_h$=6.66 cm. Four wire screen ribs and a solid rib are used. 0.1 mm-thick-stainless steel foil heaters and thermocouples (T type) are used to measure the heat transfer coefficients. Reynolds numbers studied range from 20,000 to 60,000. The wire-screen rib height (e) to hydraulic diameter ($D_h$) ratio ($e/D_h$) is 0.075; spacing (p) to height ratio (p/e) is 10. Results indicate that the solid rib produces the greatest Nusselt number and friction factor.

Structural Behavior of Welded Built-up Square CFT Column to Beam Connections with External Diaphragm (용접조립 각형 CFT 기둥-보 외다이아프램 접합부의 구조 거동)

  • Lee, Seong Hui;Kim, Young Ho;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.28 no.2
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    • pp.75-83
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    • 2016
  • Existing tubes for concrete filled tubular structure are made through welding of four plates irrespective, but the production performance is poor and special welding technique is needed to weld the internal or through diaphragm. Accordingly, We developed a welded built-up square steel tube having a welding lines and a stiffeners at location out of stress concentration. The welded built-up square steel tube occurred a interference with stiffeners at the internal or through diaphragm, therefore researches of a external diaphragm for welded built-up square CFT column connections are needed for the purpose of avoidance of a interfere with stiffeners. In this study we suggest a design formulation for external diaphragm of the welded built-up square CFT external diaphragm connections. Four specimens were manufactured for a experimental test, then we analyzed the behaviors of the specimens.

Analysis of stress and distortion that develop during accelerated cooling of plate (가속냉각시 강판에 발생하는 응력 및 변형에 대한 연구)

  • 김호영;김창영;주웅용;장래웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.952-958
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    • 1988
  • To analyze the nonflatness and residual stress in accelerated cooled plate, a numerical analysis model has been developed. Two factors, i.e. temperature and phase transformation, are considered in calculating the stress distribution that develops during cooling. The plastic strain and plate-buckling, which are often shown in accelerated cooled plate, were determined from this stress. Mean temperature in through thickness direction and temperature difference in width direction are considered in the model to simplify the calculation. The temperature and stress distribution changes caused by phase transformation are involved in terms of the effective specific heat and the effective thermal expansion coefficient. With the model, accelerated cooling of 10mm(t) $^{*}$3000mm(w) plate was simulated. The condition of accelerated cooling was .deg. C/sec from just after hot rolling to 500.deg. C. The initial temperature-difference ratio, .DELTA.Tr, in width direction is an important factor in evaluating the stress distribution. When .DELTA.Tr is 0.08, buckling occurs during cooling and 7kgf/m $m^{2}$ of residual stress develops at the edge of plate. To secure the flatness, .DELTA.Tr should be less than 0.07. Small scaled cooling test was conducted to verify the exactness of the model and the results proved the usefulness of this numerical analysis model.l.

Behavior Evaluation on the Non-symmetric Composite Column for Unit Modular Frames (모듈러 골조용 비대칭 기둥-보 접합부에 대한 거동 평가)

  • Park, Keum-Sung;Lee, Sang-Sup;Bae, Kyug-Woong;Moon, Ji-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.1
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    • pp.36-44
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    • 2019
  • The purpose of this study is to evaluate the structural performance of press-formed type asymmetric column to beam connections of steel-PC composite module frames. Most of the column sections of the joints making up the modular frame use a closed square steel section. The column-beam connection using the closed column section has difficulty in reducing the workability and securing the fire resistance. In order to overcome this disadvantage, concrete is filled in the asymmetrical open type cross section of the steel plate by press forming. A total of four specimens were fabricated to investigate the structural performance of press formed type asymmetric column to beam connections. The experimental results show that the structural performance and behavior of the asymmetric columns are different depending on whether the asymmetric column cross section is composited or the column width thickness ratio. The structural performance of the press formed type asymmetric column to beam connection was evaluated by comparing the experimental results with the theoretical formulas.