• Title/Summary/Keyword: 가압성형

Search Result 153, Processing Time 0.029 seconds

Dry Compaction of Nanosize TiO$_2$Powders (산화 티타늄 나노분말의 건식가압성형)

  • 이해원;임건자;전형우;박종구;이종호
    • Journal of the Korean Ceramic Society
    • /
    • v.37 no.12
    • /
    • pp.1146-1149
    • /
    • 2000
  • 표면윤활층 처리와 540 MPa 까지의 진공가압성형을 통하여 나노 TiO$_2$과립 분말의 가압성형공정에서 나타나는 접합압력을 확인하였으며, 접합압력 상하에서 제조된 시편의 소결특성을 $700^{\circ}C$ 등온 소결을 통하여 분석하였다. 접합압력 이상에서 가압성형한 성형체를 $700^{\circ}C$에서 48시간 소결하여 96%의 높은 소결밀도와 112 nm의 평균 결정립 크기를 얻었다.

  • PDF

Production Process of Foamed Glass by Compressive Shaping (가압성형 방법에 의한 발포유리의 제조공정)

  • Lee, Chul-Tae
    • Applied Chemistry for Engineering
    • /
    • v.24 no.3
    • /
    • pp.239-246
    • /
    • 2013
  • Principle of foamed glass manufacturing process first starts with putting vitreous material powder into a mold. After the foaming calcination, foamed body should be annealed after separation from the mold. For this reason, existing manufacturing process could not be a continuous type process. In this study, in order to develop a continuous production process of foamed glass, the possibility of new foam glass manufacturing process was investigated by foaming calcination of the compact body obtained from compression-molding of vitreous raw materials in stead of using a mold. Through the experimental results of the foaming calcination of the compact body with adding various foaming agents such as $Na_2CO_3$, $CaCO_3$ and petroleum coke, into hydrated soda-lime vitreous raw materials, it was shown that developing a continuous process without using any molds for manufacturing foamed glass would be possible.

Dry Pressing Behavior of Nanosized $Al_2$$O_3$Powders (나노 $Al_2$$O_3$분말의 건식 가압성형 거동)

  • Lee, Hae-Weon;Lee, Jong-Ho;Jun, Hyung-Woo;Ahn, Jae-Pyoung;Park, Jong-Ku;Moon, Hwan
    • Journal of the Korean Ceramic Society
    • /
    • v.37 no.11
    • /
    • pp.1071-1077
    • /
    • 2000
  • 표면 윤활층을 가진 나노 알루미나를 진공중에서 가압성형함으로써 결함발생없이 높은 충전압력을 가할 수 있었으며, 높은 밀도, 미세기공, 좁은 기공경 분포를 가지는 성형체를 제조할 수 있었다. 윤활제의 화학 및 기계적 특성에 의하여 변하는 모세관 현상을 조정함으로써 충전효율을 증대하고 결함발생을 억제할 수 있다. 나노분말의 소결에서도 성형 미세구조의 균일도가 치밀화 거동에 여전히 지배적인 역할을 하였다.

  • PDF

UCO 핵연료의 가압경수로 적용에 대한 경제성 평가

  • 류석진;김명현
    • Proceedings of the Korean Nuclear Society Conference
    • /
    • 1998.05a
    • /
    • pp.187-192
    • /
    • 1998
  • 탄소피막된 UCO 핵연료를 가압경수로의 핵연료로서 적용하는 방안에 대해 경제성 평가를 하였다 성형가공비용이 3675$/kgU이고, 성형가공 선행기간이 8개월이라고 가정하여 계산한 결과, 할인을 5%의 경우 UCO 핵연료는 $UO_2$ 핵연료에 비해 0.04mills/kwhre만큼 유리하였고, 할인을 10%의 경우 0.llmills/kwhre만큼 경제성면에서 유리하게 나왔다. 그러나 성형가공비용이 550$/kgU, 성형가공 선행기간이 12개월일 때는 할인을 5%, 10%경우 각각 0.41mills/kwhre, 0.47mills/kwhre 만큼 경제성측면에서 불리하게 나왔다. 따라서 UCO 핵연료의 가압경수로 적용은 $UO_2$ 핵연료와 비교할 때 할인을 5%의 경우 성형가공의 비용 및 선행기간의 1.37배까지, 할인을 10%의 경우 1.45배까지는 경제성을 갖는다고 할 수 있다.

  • PDF

Development of Al-SiC Metal Matrix Composites by using Hot Press Forming Technologies (열간가압성형기술을 이용한 Ai-SiC 금속기 복합재료 개발)

  • Jeon, Ho-Jin;Kim, Tae-Won
    • Composites Research
    • /
    • v.20 no.4
    • /
    • pp.9-17
    • /
    • 2007
  • Powder metallurgy has been employed for the development of SiC particle reinforced aluminum metal matrix composites by means of hot isotropic pressing and vacuum hot pressing. A material model based on micro-mechanical approach then has been presented for the processes. Densification occurs by the inelastic flow of matrix materials during the consolidation, and consequently it depends on many process conditions such as applied pressure, temperature and volume fraction of reinforcement. The model is implemented into finite element software so that the process simulation can be performed enabling the predicted relative density to be compared with experimental data. In order to determine the performance of finished products, further tensile test has been conducted using the developed specimens. The effect of internal void of the materials on mechanical properties therefore can be investigated.

Tensile Properties of Thixoformed Semi-solid A356 Alloy (반용융 성형된 반응고 A356 합금의 인장 특성)

  • Yu, Yeong-Bin;Song, Pal-Yong;Kim, Sang-Sik;Lee, Jae-Hyeon;Lee, Myeong-Ho
    • Korean Journal of Materials Research
    • /
    • v.10 no.1
    • /
    • pp.69-76
    • /
    • 2000
  • Despite the improved formability and processing advantages, the use of semi-solid metals is greatly limited due to the difficulties in controlling the optimum forming parameters. In the present study, the tensile properties of closed die, pressure formed semi-solid A356 alloy were examined. It was demonstrated that the tensile strength of thixoformed A356 alloy could be greatly reduced when the forming parameters were not rigorously controlled. The reduced strength of unappropriately formed products appeared to be related to the coarsening of the primary phases. The possibility of improving tensile properties of as-formed products by simple post heat treatment was also assessed.

  • PDF

Design of ceramics powder compaction process parameters (Part Ⅰ : Finite element analysis) (세라믹스 분말 가압 성형 공정 변수 설계(1부: 유한요소 해석))

  • Jung S. C.;Keum Y. T.
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.15 no.1
    • /
    • pp.21-26
    • /
    • 2005
  • In order to simulate the powder compaction process and to assess the effects of packing randomness and particle arrangement 2-dimensional model of rod array compaction using quasi-random multiparticle array is introduced. The elastic modulus of porous ceramics is computed by the homogenization method. With 3 Al₂O₃ and 3 Al particles the compaction processes associated with the porosities are simulated by the explicit finite element method, based on the elastic modulus found by the homogenization method. The simulation results are compared with both previous analytical ones and experimental measurements. Finally, in order to find the relationship between the friction coefficient of powder particles and the relative density, the sensitivity analysis is performed.

The present state and developing trend of the vacuum/automatic pressure gelating resin-casting technology for electric applications (전기산업분야에서 이용되고 있는 진공/자동가압 겔화 수지-주형기술의 현황과 개발동향)

  • 왕종배;정일형;김재환
    • Electrical & Electronic Materials
    • /
    • v.7 no.1
    • /
    • pp.64-72
    • /
    • 1994
  • 본 고는 현재 전기적 응용을 위한 수지 절연물의 진공/가압 수지-주형처리 분야에서 가장 앞선 기술과 연구개발력을 보유하고 있는 스위스의 Ciba-Geigy사와 최신의 진공성형 시스템을 개발, 생산하고 있는 독일의 Hedrich사 및 진공주형/자동가압 성형장비를 생산하는 스위스의 Vogel사 등을 최근에 방문하여 Epoxy, Polyurethane, Polyester 및 Silicone 수지 등의 수지절연시스템을 가지고 구조적으로 기포가 없으며 전기적, 기계적, 열적특성이 매우 우수하고 매끄러운 표면이 요구되는 수지 mold제품을 생산하는데 적용되고 있는 진공 수지-주형처리기술의 현황과 아울러 경화시간을 크게 단축시켜 생산자동화가 가능한 최신의 자동가압겔화(Automatic pressure gelation)/주입몰드공정(Injection molding process)의 특징 및 기술개발현황에 대해 파악한 내용을 소개하고자 한다.

  • PDF

Design of ceramics powder compaction process parameters (Part Ⅱ : Optimization) (세라믹스 분말 가압 성형 공정 변수설계(2부: 최적화))

  • Kim J. L.;Keum Y. T.
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.15 no.1
    • /
    • pp.27-33
    • /
    • 2005
  • In this study, the process parameters in ceramics powder compaction are optimized for getting high relative densities of ceramic products. To find optimized parameters, the analytic models of powder compaction are firstly prepared by 2-dimensional rod arrays with random green densities using a quasi-random multiparticle array. Then, using finite element method, the changes in relative densities are analyzed by varying the size of Al₂O₃ particle, the amplitude of cyclic compaction, and the coefficient of friction, which influence the relative density in cyclic compactions. After the analytic function of relative density associated process parameters are formulated by aid of the response surface method, the optimal conditions in powder compaction process are found by the grid search method. When the particle size of Al₂O₃ is 22.5 ㎛, the optimal parameters for the amplitude of cyclic compaction and the coefficient of friction are 75 MPa and 0.1103, respectively. The maximum relative density is 0.9390.