• Transactions of Materials Processing
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• v.11 no.4
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• pp.349-354
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• 2002

In order to find the effect of lubricant viscosity, sheet surface roughness, tool geometry, and forming speed on the frictional characteristics in sheet metal forming, a sheet metal friction tester was designed and manufactured and friction test of various sheet were performed. Friction test results showed that as the lubricant viscosity becomes lower, the friction coefficient is higher. When surface roughness is extremely low or high, the friction coefficient is relatively high. The result also show that as the punch radius and punch speed becomes bigger, the friction coefficient is smaller. Using experimental results, the mathematical expression between friction coefficient and lubricant viscosity, surface roughness, punch comer radius, or punch speed is also described.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.180-183
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• 2003

In this research, on-line model for prediction of effective strain distribution hi strip on finishing mill process is prescribed. It has been developed using several selected non-dimensional parameters and previously made average effective strain model via series of finite element process simulations, $\Delta$$\varepsilon$ was introduced to describe the effective strain distribution in strip. To confirm adequate non-dimensional variables uniqueness test was done. And to decide the order of polynomial in on-line model equation tendency test for each variables was done. The prediction accuracy of the proposed model is examined through comparison with finite element calculation results.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.355-358
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• 2003

Recently, micro forming process technology have been developed since the size of machine parts become the crucial factor for minimizing of products in general electronic products. Most small machine parts consist of gear and rotation axis and the wear by mechanical contact is known as the primary factor for life reduction of high precision machine part. Lots of studies for mechanical wear and friction have been reported and many researches of MEMS technology have been studied recently. But just few studies for wear of micro or milli sized machine part have teen implemented. In this research, the wear equation is suggested according to the contact shape of axial part in micro or milli sized machine part. And wear analysis model which can predict the magnitude of wear through this suggested equation with numerical analysis program.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.375-378
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• 2003

In the present study, a new approach to predict the strength of sintered materials has been carried out and a new framework combining neck growth model and ideal pore model has been established based on the results of tensile tests on powder injection molded specimens with the various porosity. Powder injection molding (PIM) uses the shaping advantage of injection molding but is applicable to metals and ceramics. PIM delivers structural materials in a shaping technology previously restricted to polymers. 17-4 PH stainless steel powders with average diameters of 10 $\mu\textrm{m}$ were injection-molded into flat tensile specimens sintered at the various temperatures ranging from 900 to 1350$^{\circ}C$ for 1h. The relationships between strength and porosity were applied to the experimental results and verified.

• Transactions of Materials Processing
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• v.21 no.3
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• pp.172-178
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• 2012

We performed a shot peening test and used a 2-D finite element model which predicts the compressive residual stress distribution below the material's surface. In this study, the concept of 'impact cycle' is introduced to account for the irregularity in the shot's impact position during testing. The impact cycle was imbedded in the finite element model. In the shot peening test, shot bombarded a type-A Almen strip surface with different impact velocities. To verify the proposed finite element model, we compared the deformed cross sectional shape of the Almen strips with the shapes computed by the proposed finite element model. Good agreement was noted between measurements and the finite element model predictions. With the verified finite element model, a series of finite element simulations was conducted to compute the residual stress distribution below the material's surface and the characteristics of these distributions are discussed.

• Transactions of Materials Processing
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• v.20 no.2
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• pp.167-172
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• 2011

The numerical simulation of the Forming Limit Diagram(FLD) test was carried out to calculate the limiting dome height(LDH: ISO12004-2) for aluminum alloy sheet Al6061-T6. The finite element analysis was used as an effective method for evaluating formability and diagnosing possible production problems in sheet stamping operations. To predict fracture during the stamping process, several failure models such as Cockcroft-Latham, Rice-Tracey, Brozzo and ESI-Wilkins-Kamoulakos(EWK) criteria were applied. The predicted results were discussed and compared with the experiments for Al6061-T6.

• Transactions of Materials Processing
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• v.22 no.1
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• pp.5-10
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• 2013

Steel plates are widely used in many manufacturing areas such as ship and bridge construction industries and are fabricated by different forming processes. Steel plates can have various shape defects, such as curl or camber. Roller leveling reduces the magnitude of the residual stress by using small amounts of reverse bending via an appropriate arrangement of the rolls and the associated plastic deformation in the steel plate. In this study a model for the residual stress after roller leveling is developed. In order to simplify the formulation, a plane-strain condition is assumed and the stress in the thickness direction is assumed to be negligible. The camber deformation in a real sized plate are measured and compared with the prediction values from the model to validate the accuracy of the model.

• Transactions of Materials Processing
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• v.19 no.8
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• pp.468-473
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• 2010

Shape memory alloys (SMAs) have the ability to recover their original shape upon thermo-mechanical loading even after large inelastic deformation. The unique feature is known as pseudoelasticity and shape memory effect caused by the crystalline structural transformation between two solid-state phases called austenite and martensite. To support the engineering application, a number of constitutive models, which can be formally classified into either micromechanics-based or phenomenological model, have been developed. Most of the constitutive models include a kinetic law governing the crystallographic transformation. The present work presents a one-dimensional, phenomenological constitutive model for SMAs in the context of the unified viscoplasticity theory. The proposed model does not incorporate the complex mechanisms of phase transformation. Instead, the effects induced by the transformation are depicted through the growth law for the back stress that is an internal state variable of the model.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2005.05a
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• pp.952-959
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• 2005

웨이퍼 가공 라인에서 좋은 스케줄링은 생산량을 높일 뿐 아니라, 재공 수준을 낮게 유지함으로써 가공 중에 발생하는 불량의 발견을 신속하게 하고, 라인 내 particle 발생의 원인이 되는 작업자 수를 감소시켜 수율 향상에도 도움을 준다. 이를 위하여 본 연구는 적정한 납기 만족도와 재공 수준을 유지하며 생산량을 최대화하는 스케줄링 방법을 개발한다. 본 연구에서 사용된 MIP 모델은 pre-bounding 방법을 이용해서 풀이 시간을 단축하였고 재공 밸런스와 장비할당에 대한 통합 모델링으로 상호간 원활한 절충이 가능하게 했다. 또한 상위 시스템인 플래닝과의 적절한 연계 방법에 대해서도 연구하였다.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.12
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• pp.46-53
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• 1999

Cutting force characteristics is closely related with tool wear on the end milling. And it is found that the tool wear can be properly obtained by observation through the tool-maker's microscope when STS 304 is cut using an end mill. The relationship between the tool wear and the cutting force is established based on data obtained from a series of experiments. A cutting force model can be derived from basic cutting force model using parasitic force components of this tool wear. The results of th simulation using the cutting force model proposed in this paper were verified experimentally and a good agreement was partly obtained. The proposed model is capable of predicting increased cutting force due to tool wear.