• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2009.10a
• /
• pp.169-172
• /
• 2009

Multiple scale modeling has been applied to predict defect shape change during the wire rod rolling process. The size difference between bloom and defect prevent using usual FEM approaches due to the enormous number of elements required to depict the defect. The newly developed multiple scale model can visualize defect shape changes during the multi stands rolling process. The defect positioned at the top and side of bloom are smoothed out but the one at the middle evolved as folding or remained as crack. This approach can be used for defect control with roll shape design and initial bloom shape.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.7 no.3
• /
• pp.3-11
• /
• 2008

Robust design pioneered by Dr. G. Taguchi has been applied to versatile engineering problems for improving quality. Since 1980s, the Taguchi method has been introduced to numerical optimization, complementing the deficiencies of deterministic optimization, which is often called the robust optimization. In this study, the robust optimization strategy is proposed by considering the robustness of objective and constraint functions. The statistics of responses in the functions are surrogated by kriging models. In addition, objective and/or constraint function is represented by the probability of success, thus facilitating robust optimization. The mathematical problem and the two-bar design problem are investigated to show the validity of the proposed method.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.7 no.3
• /
• pp.61-66
• /
• 2008

For the production of urethane prepolymer, the effect of process parameters such as diisocyanate MDI and polyol TDI was tested. In this paper, design of experiments has been adopted for studying the effect of the process parameters on the improvement of NCO and viscosity of pre-polymer. As a result of comparison of different parameters, the effect of polyol was stronger than that of isocyanate in comparison of reactivity according to the amounts of isocyanate and polyol. Especially, NCO and viscosity of pre-polymer affected a product safety.

• Transactions of Materials Processing
• /
• v.21 no.7
• /
• pp.426-431
• /
• 2012

The work roll of a Sendzimir mill has a small diameter in comparison to its length, so it is easily deformed by the rolling pressure. It also has a complex back up roll system, so it is difficult to analyze the roll deformation. For this reason in Part I we have developed a model which predicts the radial displacement of the roll. In this paper, we apply the model to a Sendzimir mill and propose a new model for the prediction of the deformed roll profile in a Sendzimir mill. The prediction accuracy of the new model is demonstrated through comparison of the predictions from the FE model.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2001.10a
• /
• pp.134-137
• /
• 2001

In this paper on-line model is derived from investigating via series of finite element process simulation. Some variables that little affect on non-dimensional parameters. ie. forward slip and torque factor. is extracted from composing on-line model Especially, this research focused on deriving on-line model which exactly predict roll force and roll power in the roughing mill process under small shape factor and small reduction ratio. The prediction accuracy of the proposed model is examined through comparison with predictions from a finite element process model

• Transactions of Materials Processing
• /
• v.14 no.4 s.76
• /
• pp.327-337
• /
• 2005

In the present work, the two back stress kinematic hardening models are proposed by combining Armstrong-Frederick, Phillips and Ziegler's hardening rules. Simple combination of hardening rules using simple rule of mixtures results in various evolutions of the kinematic hardening parameter. Using the combined hardening models the ultimate back stress fur the present models is also derived. The stress rate is co-rotated with respect to the spin of substructure due to the assumption of kinematic hardening rule in finite deformation regime. The work piece under consideration is assumed to consist of the elastic and the rigid plastic deformation zone. Then, the J2 deformation theory is facilitated to characterize the plastic deformation behavior under various loading conditions. The plastic deformation localization behaviors strongly depend on the constitutive description namely back stress evolution and its hardening parameters. Then, the analysis for Swift's effects under the fixed boundaries in axial directions is carried out using simple shear deformation.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2003.10a
• /
• pp.113-116
• /
• 2003

Hem quality can be determined mainly by turn-down and roll-in. Turn-down, that is created by the elastic recovery, can't be easily detected and measured since it is usually as small as 0.03 m. This study is focused on the precise evaluation of the hemming defects through analytical and experimetal approaches, and on the investigation of the influence of process parameters on the final hem quality. Implicit finite element analysis of plane-strain hemming process is performed by using a commercial code ABAQUS/Standard. Experiment and measurement is also carried out for steel and aluminium sheet metals, and the results are compared with those of analysis.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2003.10a
• /
• pp.68-71
• /
• 2003

Heat treatment is one of the critical manufacturing processes that determine the quality of a product. This paper presents experimental and analytical results for the quench of a ring gear in stagnant oil. The goal of this study is to develop heat transfer predicting model in an overall analysis of the quenching process. Thermal conductivities which are dependant on temperatures and convection coefficients which are obtained by inverse method are used to develop the accurate heat transfer model. The results of heat transfer model have a good agreement with experimental results.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2004.04a
• /
• pp.370-375
• /
• 2004

This paper presents an accurate cutting simulation and feedrate scheduling system for CNC machining. This system is composed of a cutting simulation part and a feedrate scheduling part. The cutting simulation part computes the geometric informations and calculates the cutting forces in CNC machining. The cutting force model using cutting-condition-independent coefficients was introduced for flat end milling and ball end milling. The feedrate scheduling part divides original blocks of NC code into smaller ones with optimized feedrates to adjust the peak value of cutting forces to reference forces. Some machining examples show that the developed system can control the cutting force at desired levels.

• Journal of the Korean Society for Precision Engineering
• /
• v.12 no.9
• /
• pp.5-21
• /
• 1995

공작기계의 가공 정밀도에 영향을 주는 주요 요인은 정적특성(Static behavior), 동적특성(Dynamic behavior), 그리고 열적특성(Thermal behavior)에 있다는 것은 이미 언급한 바 있다. 열적영향으로 인한 정밀도를 안정시키는 완전한 해결책은 아직 발견되지 못하고 있다. 그 이유는 공작기계 자체뿐만 아니라 부품들이 복잡하고 공작기계의 내부, 기계와 주위환경사이에 복잡한 열적상호작용이 존재하고 있기 때문이다. 그럼에도 불구하고 공작기계에는 더욱 높은 생산능력과 가공정도에 대한 요구가 점점 커지고 있다. 과거 40년 간에 걸쳐 공작기계의 열적거동에 대한 연구가 활발히 진행되어 왔지만 일반적으로 적용하여 만족할 만한 열적 불안정의 해결책은 아직 나오지 않고 있으며 단지 여러가지의 기계구성요소, 즉 Spindle, Column이나 Bed와 같은 본체의 구조나 Table이나 Slide에 대해서 열적 최적화를 얻는 노력이 집중적으로 행해지고 있다. 공작기계 의 열변형에 대한 연구는 1950년대부터 시작되었으며, 선반이나 연삭기의 열변형 측정기술과 해당하는 설계변경 방법 그리고 냉각을 함으로서 열적 불안정을 극복시키는 방법이 주요 연구과제였으나 1960년대 후반에는 구성 요소의 온도분포와 열의 흐름에 관한 수학적 모델을 한들어 해석적 수법올 열적 거동의 연구가 행하여졌었다.