• Journal of the Korean Society of Manufacturing Process Engineers
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• v.5 no.2
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• pp.36-41
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• 2006

This study was carried out to install the lifting force of a two hinge type stand mechanism by 6 Sigma process in advance. This unit is designed for the display device in order to enhance the ergonomics for effective height adjustment and maintenance at any preferred position. The unit will be very useful for the mechanism fabricated with coil springs and disc springs as a torque generator. The 6 Sigma process was applied to select two key factors among 7 elements to lift the head unit and to find out applicable tolerance securing the 3.4 ppm of defects as well as what deviation of lifting force we can expect between calculation and experiment at the design stage of development. The result of this study can be applied to various units for the optimization of the smooth lift.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.04b
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• pp.155-159
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• 1993

최근 많은 생산 시스템의 자동화에 있어서 기계의 상태 진단 및 감시는 설비의 중요도 및 특수성를 고려할때 매우 중요한 비중을 차지하게 되며, 생산 작업을 최적화할 수 있는적당한 제어기술의 필요성과 그에 대한 관심이 날로 증가 하고있는 실정이다. 특히 가공분야에서 많은 부분을 차지하고 있는 절삭가공작업은 기구의 구성이 복잡하고 불확정한 요인을 포함하고있으며 공구의 파손이나 채터진동에 의한 공작물의 정도의 변화가 급속히 발생하기 때문에 이를 위하여 인프로세서 감시가 절실히 요구되고 있다. 그러므로 비정상적인 절삭을 사전에 감지하여 대처함으로써 최적의 작업조 건하에서 안정된 절삭을 할 수 있고 공작기계의 유지, 보수에 경제적인 절감을 기대할 수 있다. 본 연구에서는 2차원 절삭과정중에 발생하는 채터진도에 있어서 절삭 파라메타와 AE 신호와의 관계를 실험적으로 규명하며, AE를 이용한 절삭과정을 모니터링 할 수 있는 방법에 대하여 연구한다.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.8
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• pp.77-83
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• 2002

This research aimed at from the establishment of theory on micro electrochemical machining mechanism to the implementation of a practical fabrication system of micro parts. In detail, the mechanism of micro-ECM was investigated with potentiodynamic method and the optimal condition for micro-ECM was selected by voltage-current-time curve with potentiostatic method. From the experimental result, the micro part which has extremely fine surface could be fabricated by use of micro-ECM with point electrode method.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.05a
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• pp.213-216
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• 2001

A micro hole punching system was developed and micro holes of 100m in diameter were successfully made on brass sheets of loom in thickness. A micro punch made of tungsten carbide was designed to withstand the punch load, considering the buckling and the bending moment due to possible misalignment error. The punch was fabricated by the grinding process with diamond wheel. The die was designed considering the punch load and fabricated by micro electrodischarge machining process. In this system the stripper is designed to guide punch tip to minimize the possible misalignment. The punch was installed on a vertical stepper and the die was mounted on an X-Y translation unit. The precision motion controller controlled all motions of the micro hole punching system. In this study technical difficulties and solutions in the micro hole punching process were also discussed.

• Textile Coloration and Finishing
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• v.4 no.2
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• pp.84-88
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• 1992

셀룰로오스 펄프에 폴리비닐알코올의 블랜드, 가교, 및 카복시메칠화한 아니온성 셀룰로오스계 고분자 흡착제에 대한 모델 카치온 염료, C.I. Basic Red 18의 흡착 및 탈색 성능을 수용액계(pH 4.2)에서 검토하였다. 아니온성 셀룰로오스 고분자 흡착제의 카치온 모델 염료의 흡착등온성은 저농도 영역에서 Sigmoidal 형을 나타내었고 Donnan 흡착 모델 기구로 해석하였다. 하전기 도입에 따라 염료의 흡착능은 증가하였으며 이 흡착능력은 Sodium이온의 첨가에 의하여 저하하였다. 또 아니온 셀룰로오스계 흡착제에 의한 모델 염료의 배수 탈색율은 크게 증가하였으며 입상활성탄보다 우수한 탈색능력을 나타내었다.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.05a
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• pp.186-189
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• 2004

Although magnesium has high potential for structural material due to the lightweight and high specific strength, the structural application has been limited by the low ductility at room temperature. The reason of the poor ductility is few activated slip systems of magnesium (HCP structure) during deformation. As temperature increases, however, additional non-basal slip systems are incorporated to exhibit higher ductility comparable to aluminum. In the present study, a series of tensile tests of Mg-Al alloy has been carried out to study deformation behavior with temperature variation. Analysis of load relaxation test results based on internal variable approach gave information about relationship between the micromechanical character and corresponding deformation behavior of magnesium. Especially, the material parameter, p representing dislocation permeability through barriers was altered from 0.1 to 0.15 as the non-basal slip systems were activated at high temperature.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.05a
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• pp.152-155
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• 2004

Effects of sliding speed, applied load, counterpart radius and thickness of PMMA (Poly Methyl Methacrylate) coating layers on their dry sliding frictional and wear behavior were investigated. Sliding wear tests were carried out using a pin-on-disk wear tester. The PMMA layer was coated on Si wafer by a sol-gel technique with two different thicknesses, $1.5{\mu}m\;and\;0.8{\mu}m$. AISI 52100 bearing steel balls were used as a counterpart of the PMMA coating during the wear. Normal applied load and sliding speed were varied. Wear mechanisms were investigated by examining worn surfaces by an SEM. Under most of sliding test conditions, the thicker layer with the thickness of $1.5{\mu}m$ showed lower fiction coefficient than the thinner layer. Effects of sliding speed and counterpart's radius on the frictional behavior were varied depending on the thickness of the coating layer.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.438-445
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• 2006

Due to the complicated character of the hemming process for automobile panels, it is very difficult to set up a consistent and reliable die design guide rule that does not require subtle decision of experienced experts during design stage and multiple trials during hemming die making. In this paper an automatic die design system of hemming units is pursued by presenting some algorithms, in which geometric data and constraints of the hemming units were converted to formula. two kinds of hemming units, 2-link type and 4-link type, were selected as examples and the geometries and kinematics of all parts were analyzed to build the design algorithm.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.386-390
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• 2006

In this paper, kinematic analysis of a double-action link-type die set for the enclosed die forging is carried out. Operational principle of the die set in the enclosed die forging is introduced in detail. A closed form solution of the relative velocity of the middle plate with respect to the upper plate is given. The effect of link lengths on both strokes and velocities is investigated.

• Transactions of Materials Processing
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• v.16 no.6
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• pp.473-478
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• 2007

In this study, a deformation mechanism map of metallic nanocrystalline materials(NCMs) using the phase mixture model is proposed. It is based on recent modeling that appears to provide a conclusive description of the phenomenology and the mechanisms underlying the mechanical properties of NCMs. The proposed models adopted the concept of a 'phase mixture' in which the grain interior and the grain boundaries are treated as separate phases. The volume fraction of this grain boundary 'phase' may be quite appreciable in a NCM. Based on the theoretical model that provides an adequate description of the grain size dependence of plasticity covering all grain size range from coarse down to the nanoscale, the tensile deformation response of NCMs, especially focusing on the deformation mechanisms was investigated. The deformation mechanism map is newly proposed with axes of strain rate, grain size and temperature.