• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.1
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• pp.22-30
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• 1992

The free vibrations of the outer-clamped spinning annular disk which simulates a wafer cutting machine are investigated. The effects of the initial tension, the centrifugal force and outer-fixture extension caused by spinning on the vibration characteristics of the disk are considered. The modal parameters of the disk are calculated by using Galerkin's method as the rotating speed and initial tension are varied. Laboratory experiments are also performed with a rotating and stationary disk, and, it is found that experimental and simulation results are in good agreement.

• Proceedings of the Materials Research Society of Korea Conference
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• 2003.03a
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• pp.25-25
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• 2003

마그네슘 합금은 결정구조가 HCP구조로 슬립면이 제한되어있어 상온에서의 가공이 용이하지 않다. 따라서 최근 마그네슘 합금의 미세 조직을 제어하기 위해 많은 연구가 수행되어 왔다. 본 연구에서는 구조용 재료 및 기능성 재료로 기대되는 마그네슘 합금(AZ3l)을 이용하여 주조로부터 압출·압연 과정으로의 연속적인 판재 성형공정을 실행하였다. 모든 공정에 대한 전형적인 기계적 특성을 평가하기 위하여 각 공정에서 재료의 인장실험을 실시하였으며 각 공정 후에 향상된 기계적 특성들을 규명하기 위하여 경도시험을 실시하였다 또한 각 공정에서의 대표적인 미세 조직을 관찰하여 결정립 미세화에 따른 기계적 물성의 향상을 확인하였다. 주조재, 압출판재, 압연판재의 인장강도는 189.3㎫, 257.9㎫ 그리고 234.㎫로 증가하였다가 다소 감소하지만, 연신율은 상대적으로 16.26%, 24.99% 그리고 27.16%의 50%에 가까운 주목할만한 증가를 나타낸다. 인장실험의 실험결과로부터 얻어진 가공경화지수로부터 대상 재료인 마그네슘 합금(AZ3l)에 대하여 DRX의 거동을 예측할 수 있었으며, 압출후 압연 판재의 경우 연한 재결정 조직으로 인하여 연신율의 대폭적인 증가를 확인 할 수 있었다.

• Proceedings of the Materials Research Society of Korea Conference
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• 2003.11a
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• pp.40-40
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• 2003

최근 나노기술의 발달과 더불어 나노재료에 대한 특성평가 요구가 높아지고 있고, 따라서 나노스케일에서 재료의 기계적 거동을 분석할 수 있는 나노인덴테이션 기법이 심도있게 연구되고 있다. 본 연구에서는 나노인덴테이션, 주사탐침현미경(SPM), 투과전자현미경(TEM) 기법을 이용하여 여러가지 재료의 탄성 소성 변형 거동과 팝인/괍아웃 현상을 조사하고 해석하였다. 나노인덴테이션 기법으로는 50 마이크로뉴턴 (5 mg) 이하의 매우 작은 하중 하에서는 접촉 응력조건이라도 인장시험에서 관찰되는 영구변형이 제로인 완전탄성 변형 거동을 관찰할 수 있었다. 또한, 50-250 마이크로 뉴턴의 하중 범위에서 재료는 탄성변형 이후에 갑작스런 항복거동과 더불어 수십-수백 나노미터를 미끌어지듯 변형하는 팝인(pop-in), 또는 탈선(excursion) 현상을 관찰할 수 있었다. 이 현상은 하중을 가하는 동안에 여러 번 발생하였으며 재료의 표면상태와 전위밀도와 밀접한 상관관계를 보였다. 반복 압입 시험에서는 전형적인 가공경화 현상으로 항복점이 높아지고 새로운 항복점 이후에야 다시 팝인 발생함을 보였다. 한편, 하중을 가할 때 발생하는 팝인과는 달리 하중을 제거할 때 급격히 회복하는 팝아웃 현상 또한 관찰되었다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.9 no.6
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• pp.7-15
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• 2010

Recently, with the high performance and efficiency of machine, there have been required the multi-functions in various machine parts, such as the heat resistance, the abrasion resistance and the stress resistance as well as the strength. Fatigue crack growth tests were carried out to investigate the fatigue characteristics of high carbon steel (SM53C) experienced by high-frequency induction treatment. The Cam nose part of the Automobile's Cam shaft is strongly bumped with rocker arm or valve-lift. Therefore abnormal wear such as unfair wear and early wear occur in the surface. This abnormal wear causes a defect that bad timing open and close actions of the engine valve happen in the combustion chamber so the fuel gas will be combustion imperfect. Therefore, the cam shaft demands high hardness and wear resistance. In this study, high frequency heat treatment has been accomplished while wear test for material SM53C.

• Journal of KSNVE
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• v.8 no.2
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• pp.324-330
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• 1998

The forced vibration analysis of the outer-clamped spinnig annular disk with arbitrary in-plane is formulated to investigate the influence of non-uniform tension on the cutting accuracy of wafer cutting machine. The arbitrary in-plan force along the outer edge of an annular plate is expressed as a Fourier series. Galerkin method and modal superposition method are employed to obtain the forced responses under the static force and the impulse force in astationary coordinate. Through qualitative and quantitative analyses, it can be found that forced and impulse responses are sensitive to the non-uniformity of in-plane force, which can bring a bad effect to the accuracy of wafer cutting process. Also, in case of a spinning disk with non-uniform in-plane force, critical speed is required to define in a different way, compared with conventional definition in axi-symmetrical spinning disk.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1994.03a
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• pp.71-79
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• 1994

Strip drawing of strain-hardening, viscoplastic materials with damage is analyzed by a rigid plastic finite element method. A process model is formulated using two state variables, one for strain hardening from slip dominated plastic distortion and the other for damage from growth of microvoids. Application of the model to steady state drawing is given via implementation in a consistent penalty finite element formulation. The predicted density changes as a result of void growth are compared to those from experiments reported in the literature. The effects of drawing conditions such as drawing speed and die angle on the mechanical property changes are studied.

• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2012.03a
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• pp.100-100
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• 2012

상품성이 떨어지는 B, C급의 Split leather에 감온 기능성 Film을 부착하고, Film 부착 공정에서 유성 접착제의 사용을 배제한 친환경적인 고급 Laminated split leather를 제조 하였다. 온도에 따라 색이 변하는 감온 Microcapsule 염료를 이용한 Film의 색도, Touch감과 신장 등의 최적조건을 찾는 실험으로서 수성 PU 접착제, Wetting&levelling agent, 증점제, 감온 microcapsule 염료를 상온에서 혼합하여 Film을 제조한 다음 수성 PU 접착제와 Urethane용 경화제를 혼합한 접착제를 이용하여 가죽에 부착시켰다. 감온 microcapsule자체의 색도가 떨어지므로 두 번 코팅하는 방법으로 이 문제점을 보완 하였으며, 감온 microcapsule 염료의 함량에 따른 물성 평가를 하였고, 감온 microcapsule 염료를 이용한 Film 공정을 확립 하였다.

• Transactions of Materials Processing
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• v.3 no.2
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• pp.215-228
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• 1994

The purpose of this paper is to pursue a general method to determine both the flow stress of a material and the friction factor by ring compression test. The materials are assumed to obey the expanded n-power hardening rule including the strain-rate effect. Ring compression is simulated by the rigid-plastic finite element method to obtain the database used in determining the flow stress and friction factor. The Simulation is conducted for various strain hardening exponent, strain-rate sensitivity, friction factor, and compressing speed, as variables. It is assumed that the friction factor is constant during the compression process. To evaluate the compatibility of the database, experiments are carried out at room and evaluated temperature using specimens of aluminum 6061-T6 under dry and grease lubrication condition. It is shown that the proposed test method is useful and easy to use in determining the flow stress and the friction factor.

• Transactions of Materials Processing
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• v.21 no.2
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• pp.101-106
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• 2012

Generally, rapid cure reaction of LED encapsulation silicone resin causes serious defects in cured resin products such as warpage, residual bubbles, and reduced wettablility. In order to prevent residual bubbles in silicone resin, the step cure process was examined in the present paper. Three kinds of step cure processes were applied, and bubble-free phenomenon was observed. Most of the bubbles were removed under $70^{\circ}C$, the minimum temperature for activating cure reaction. In addition, degree of cure(DOC) and temperature distribution were predicted by using FEM analysis of heat transfer. It was concluded that maintaining cure temperature which provide a DOC under 0.5~0.6 effectively reduces residual bubbles.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.13 no.2
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• pp.81-88
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• 2014

Synthetic products such as casting tape and splints are rapidly replacing conventional plaster casts to treat orthopedic patients. Most synthetic products are produced through a polymerization process with related chemical agents. In this study, the effect of the process parameters on the residual NCO content within a prepolymer for casting tape and the hardening temperature for casting tape were experimentally evaluated. In order to verify the effects of the process parameters, an experimental method was adopted. From an S/N ratio analysis, optimal parameter combinations were determined to produce a pre-polymer with a suitable residual NCO content and alower hardening temperature. Prediction models for the NCO content and the hardening temperature were developed and confirmed.