• Title/Summary/Keyword: $SO_2$ gas corrosion

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Study on the Suppression of Sulfur Trioxide in High Sulfur Boiler (고유황 보일러에서의 Sulfur Trioxide의 억제에 대한 연구)

  • Choi, Sung-Bu
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.4
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    • pp.455-463
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    • 2011
  • The average sulfur content of crude oil is 2.2%. Coal is about 0.3 to 4.0 percent of the sulfur gases or particles being discharged into the atmosphere through the chimney as 1 to 2% $SO_3$(Sulfur trioxide) and about 95% of the $SO_2$ is reported. $SO_3$ gas, which has many different causes of, as the combustion of sulfur containing fuel during the air due to the excess $SO_2$ gas is oxidized to $SO_3$ gas. Sulfur trioxide emitted from high sulfur heavy oil fired boiler caused white plume in stack and high temperature and cold end corrosion of facilities. So, in order to control sulfur trioxide concentration of Fuel gas in boiler, various of additives are used in other foreign. They are injected to Fuel Oil and consumed in boiler and reduce ash and the conversion rate of sulfur trioxide. In domestic, MgO compounds are used as additives but the total volume of them are made from other foreign company. In this study, MgO compounds were developed with liquid MgO compounds and field application was accomplished. The effect of newly developed chemicals and process were nearly equal to foreign products. In Consequent, the chemicals and process produced by newly developed technology can be substituted for foreign products and reduce the cost of plant operation.

Cathodic Protection of Onshore Buried Pipelines Considering Economic Feasibility and Maintenance

  • Choi, Byoung-Yeol;Lee, Sang-Gil;Kim, Jin-Kwang;Oh, Jin-Soo
    • Journal of Advanced Research in Ocean Engineering
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    • v.2 no.4
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    • pp.158-168
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    • 2016
  • During the installation of crude oil or gas pipelines, which pass through onshore buried pipelines or onshore pipeline from subsea pipeline to onshore plant, countermeasures need to be implemented so as to ensure a sufficient design life by protecting the steel pipes against corrosion. This can be achieved through impressed current cathodic protection method for onshore pipelines and through galvanic sacrificial anode corrosion protection method for offshore pipelines. In particular, in the case of impressed current cathodic protection, isolation joint flanges should be used. However, this makes maintenance control difficult with its installation having a negative impact on price. Therefore, in this study, the most suitable methodology for onshore pipeline protection between galvanic sacrificial anode corrosion protection and impressed current cathodic protection method will be introduced. In oil and gas transportation facilities, the media can be carried to the end users via onshore buried and/or offshore pipeline. It is imperative for the field operators, pipeline engineers, and designers to be corrosion conscious as the pipelines would undergo material degradations due to corrosion. The mitigation can be achieved with the introduction of an impressed current cathodic protection method for onshore buried pipelines and a galvanic sacrificial anode corrosion protection method for offshore pipelines. In the case of impressed current cathodic protection, isolation joint flanges should be used to discontinuity. However, this makes maintenance control to be difficult when its installation has a negative impact on the price. In this study, the most suitable corrosion protection technique between galvanic sacrificial anode corrosion protection and impressed current cathodic protection is introduced for (economic life of) onshore buried pipeline.

The Development of Buried Type Reference Electrode Using Porous Ceramic(${\alpha}-Al_{2}O_{3}$) (다공성 세라믹(${\alpha}-Al_{2}O_{3}$)를 이용한 지중 매설형 기준전극)

  • Bae, Jeong-Hyo;Ha, Yoon-Cheol;Ha, Tae-Hyun;Lee, Hyun-Goo;Kim, Dae-Kyeong
    • Proceedings of the KIEE Conference
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    • 2005.11a
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    • pp.145-147
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    • 2005
  • In present, most of metallic structures(gas pipeline, oil pipeline, water pipeline, etc) are running parallel with subway and power line in seoul. Moreover subway system and power line make a stray current due to electrical corrosion on metallic structures. The owner of metallic structures has a burden of responsibility for the protection of corrosion and the prevention against big accident such as gas explosion or soil pollution and so on. So, they have to measure and analyze the data about P/S(Pipe to Soil) potential due to stray current of subway system. So, we have developed the Real-time Wireless Remote Monitoring System for Stray Current of Subway System. In this system, the permanent buried type reference electrode is necessary. In this paper, results of development of buried type reference electrode using porous ceramic$({\alpha}-Al_{2}O_{3})$ are presented.

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Effect of KCl(s) and K2SO4(s) on Oxidation Characteristics of the 2.25Cr-1Mo Steel in 10%O2+10%CO2 Gas Environment at 650 ℃ (650 ℃의 10%O2+10%CO2 가스 환경에서 2.25Cr-1Mo강의 산화특성에 미치는 KCl(s)과 K2SO4(s)의 영향)

  • Jung, Kwang-Hu;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.19 no.1
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    • pp.43-50
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    • 2020
  • In this study, the effects of KCl(s) and K2SO4(s) on the oxidation characteristics of 2.25Cr-1Mo steel were investigated for 500 h in 10O2 + 10CO2 (vol%) gas environmen at 650 ℃. Oxidation kinetics were characterized by weight gain, oxide layer thickness, and fitted models for the experiment data were proposed. The fitted models presented considerable agreement with the experimental data. The oxide layer was analyzed using the scanning electron microscope, optical microscope, and energy dispersive X-ray spectroscopy. The oxidation kinetics of 2.25Cr-1Mo steel with KCl and K2SO4 coatings showed significantly different oxidation kinetics. KCl accelerated the oxidation rate very much and had linear oxidation behavior. In contrast, K2SO4 had no significant effect, which had parabolic kinetics. The oxide layer was commonly composed of Fe2O3, Fe3O4, and FeCr2O4 spinel. KCl strongly accelerated the oxidation rates of 2.25Cr-1Mo steel in the high-temperature oxidation environment. Conversely, K2SO4 had little effect on the oxidation rates.

Experimental Study on Corrosion Characteristics of 1.25Cr-0.5Mo in the 1st-mathanator reactor for Synthetic Natural Gas according to Gas Compositions (1.25Cr-0.5Mo강을 이용한 합성가스 조성 변화에 따른 SNG 1차반응기의 부식특성에 관한 실험적 연구)

  • Kim, Jin-Hyun;Cho, Honghyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.5
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    • pp.709-716
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    • 2016
  • Recently, the operating conditions of the various mechanical structures have become more severe and the running time has become longer as the development of plant equipment increases with the introduction of high technology. Thus, the reliability of the system and its accessories is becoming a problem. Normally, synthetic natural gas (SNG) plants use 1.25Cr-0.5Mo or 2.25Cr-1Mo heat resistant steel according to the operating conditions. In this study, a lab-scale reactor was set up using 1.25Cr-0.5Mo steel, in order to carry out corrosion tests for producing synthetic natural gas. The corrosive characteristics were investigated under 1st-methanator operating conditions and fundamental data about the durability and reliability were obtained by using the experimental test. The analysis of results obtained on the durability of the reactor under emission and injection compositions showed that the hydrogen embrittlement caused by hydrogen and the oxidation corrosion caused by H2O had the most effect on the durability of 1.25Cr-0.5Mo steel in the SNG reactor. However, the hydrogen embrittlement and oxidation corrosion occurred simultaneously under emission conditions, so that the corrosion of the material increased suddenly after a long operating time. Besides, the corrosion of the 1.25Cr-0.5Mo steel under the injection composition was faster than that under the emission composition.

Effect of Welding method and Welding Material to Corrosion Property of Repair Weld Zone for Exhaust Valve in 5% H2SO4 Solution -1 (5% 황산용액에서 배기밸브 보수 용접부의 부식 특성에 미치는 용접방법과 용접봉의 영향-1)

  • Kim, Jin-Gyeong;Cho, Hwang-Rae;Lee, Myung-Hoon;Kim, Yun-Hae;Moon, Kyung-Man
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.6
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    • pp.744-752
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    • 2007
  • Recently a fuel oil of the diesel engine in the ship is being changed with low quality as the oil price is higher more and more. Therefore the wear and corrosion in all parts of the engine like cylinder liner ring groove of piston crown, spindle and seat ring of exhaust valve are increased with using of heavy oil of low quality In particular the degree of wear and corrosion in between valve spindle and seat ring are more serious compared to the other parts of the engine due to operating in severe environment such as the high temperature of exhaust gas and repeating impact. Thus the repair weld to the valve spindle and seat ring is a unique method to prolong the life of the exhaust valve in an economical point of view In this study. corrosion property of both weld metal zone and base metal was investigated with some electrochemical methods such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram and polarization resistance etc. in 5% $H_2SO_4$ solution. in the case of being welded with some welding methods and welding materials to the exhaust valve specimen as the base metal. In all cases. the values of hardness of the weld metal zone were more high than that of the base metal. And their corrosion resistance were also superior to the base metal. The weld metal of A2F(AC SMAW: 2 pass welding with foreign electrode) showed a relatively good results to the corrosion resistance as well as the hardness compared to the ether welding methods and welding materials. Moreover it indicated that hardness of the weld metal by the domestic electrode was considerably high compared to that of the foreign electrode.

Comparative Study of Ni effect on the Corrosion Behavior of Low Alloy Steels in FGD and Acid Rain Environments (산성비 및 배연탈황설비 환경에서 Ni 첨가에 따른 저합금강의 내식성 비교연구)

  • Han, Jun-Hee;Nguyen, Dang-Nam;Jang, Young-Wook;Kim, Jung-Gu
    • Korean Journal of Metals and Materials
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    • v.47 no.9
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    • pp.558-566
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    • 2009
  • The alloying effect of a small amount of nickel on low alloy steel for application to flue gas desulfurization(FGD) systems was studied. The structural characteristics of the rust layer were investigated by scanning electron microscopy(SEM). The electrochemical properties were examined by means of potentiostatic polarization test, potentiodynamic polarization test, and electrochemical impedance spectroscopy(EIS) in a modified green death solution of 16.9 vol.% $H_2SO_4$+0.35 vol.% HCl at $60^{\circ}C$ and an acid rain solution of $6.25{\times}10^{-5}M\;H_2SO_4+5.5{\times}10^{-3}M\;NaCl$ at room temperature. It was found that as the amount of nickel increased, the corrosion rate increased in the modified green death solution, which seemed to result from micro-galvanic corrosion between NiS and alloy matrix. In acid rain solution, the corrosion rate decreased as the amount of nickel increased due to the repulsive force of $NiFe_2O_4$ rust against $Cl^-$ ions by electronegativity.

Lab Weldability of Pure Titanium by Nd:YAG Laser (Nd:YAG 레이저를 이용한 순티타늄판의 겹치기 용접성)

  • Kim, Jong-Do;Kwak, Myung-Sub
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.2
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    • pp.315-322
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    • 2008
  • Titanium and its alloys have excellent corrosion resistance, high strength to weight ratios and creep properties in high temperature, which make them using many various fields of application. Especially, pure titanium, which has outstanding resistance for the stress corrosion cracking, crevice corrosion, pitting and microbiologically influenced corrosion, brings out to the best material for the heat exchanger, ballast tank, desalination facilities, and so on. Responding to these needs, welding processes for titanium are also being used GTAW, GMAW, PAW, EBW, LBW, resistance welding and diffusion bonding, etc. However, titanium is very active and highly susceptible to embrittlement by oxygen, nitrogen, hydrogen and carbon at high temperature, so it needs to shield the weld metal from the air and these gases during welding by non-active gas. In this study, it was possible to get sound beads without humping and spatter with a decrease of peak power according to increase of pulse width, change of welding speed and overlap rate for heat input control, and shield conditions at pulsed laser welding of titanium plates for Lap welding.

The Development and Application of a External Coating for Buried Pipeline Rehabilitation

  • Zhang, Liping;Lin, Zhu;Zhang, Qibin;Qin, Yanlong;Wang, Xueying
    • Corrosion Science and Technology
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    • v.2 no.3
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    • pp.161-163
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    • 2003
  • With the development of Chinese petroleum and gas industry, about 20,000 km long-distance pipeline and 250,000 km gathering pipeline have been constructed in China. After operating for many years, most of the coatings on buried pipelines have aged so severe that the steel pipes are subject to corrosion environment underground. Focusing on the need of external coating for buried pipeline rehabilitation, a new type of coating has been developed. The development and application of the coatings has been introduced in this paper.

Study of High Temperature Corrosion of Fe-Cr-W Steel in Coal-Biomass Co-firing Power Plant Environment (석탄-바이오매스 혼소발전 분위기에서 Fe-Cr-W 강의 고온부식 연구)

  • Kim, Min Jung;Xiao, Xiao;Lee, Dong Bok
    • Journal of the Korean institute of surface engineering
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    • v.52 no.5
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    • pp.251-257
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    • 2019
  • Fe-9Cr-2W steels were corroded at $600-800^{\circ}C$ for up to 100 hr in ($Na_2SO_4-K_2SO_4-Fe_2O_3$)-($CO_2-0.3%SO_2-6%O_2$) mixed gas. The poor condition samples formed thick oxide scales that consisted primarily of $Fe_2O_3$ as the major oxide and $Fe_3O_4$, FeO as the minor one through preferential oxidation of Fe. Fe-9Cr-2W steels corroded fast, forming thick and non-protective scale. The scale divided into the outer and inner layer, which consisted of the outer Fe-O layer and the inner (Fe,Cr)-O layer containing some (Fe,Cr)-S.