• 제목/요약/키워드: $CO_{2}$ Laser Welding

검색결과 201건 처리시간 0.025초

Laser Weld Quality Monitoring System

  • Park, H.;Park, Y.;S. Rhee
    • International Journal of Korean Welding Society
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    • 제1권1호
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    • pp.7-12
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    • 2001
  • Real time monitoring has become critical as the use of laser welding increases. Plasma and spatter are measured and used as the signal for estimating weld quality. The estimating algorithm was made using the fuzzy pattern recognition with the area of data that is beyond the tolerance boundary. Also, an algorithm that detects the spatter and the localized defect was created in order to kd the partially produced pit and the sudden loss of weld penetration. These algorithms were used in quality monitoring of the $CO_2$ laser tailored blank weld. Statistical program that can display the laser weld quality result and the signal transition was made for the first stage of the remote control system.

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레이저 플러그 브레이징을 이용한 금속 박판의 접합 (Joining of Thin Metal Sheets Using Laser Plug Brazing)

  • 윤석환;나석주
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
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    • pp.228-230
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    • 2003
  • Recently, lots of joining methods of thin metal sheets are being developed in order to improve joint quality and productivity in manufacturing area. Current existing welding methods are continuously challenged as new materials and smaller thickness of metal sheets are required. In this study, laser plug brazing process was investigated as a new joining method of thin metal sheets. A CO2 laser system with automatic feeding of filler metal wire and flux was developed, and laser plug brazing experiments were conducted. The brazed joints were analyzed using various methods.

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레이저 용접공정과 밀링공정에 의한 쾌속 금속 시작품 (Rapid Product Fabrication using Wire Welding with CO2 Laser Irradiation and Milling Process Technology)

  • 최두선;이수홍;신보성;윤경구;황경현;박진용
    • 한국정밀공학회지
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    • 제18권1호
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    • pp.104-110
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    • 2001
  • The rapid prototyping and tooling technology has been developed. However, most commercial ones currently use resins or waxes as the raw materials. These days, the direct metal deposition methods are being investigated as new rapid prototyping and tooling technology. A fundamental study on rapid prototyping and tooling with wire welding technology using CO2 laser radiation was carried out in this paper. The main focus is to develop a simple commercial rapid prototyping and tooling system with the exiting laser welding technology as output and their microstructure, hardness and tensile strength are examined for the reliability. In addition, its advantages and disadvantages are discussed as a rapid prototyping and tooling system.

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TEA Pulse $CO_2$ Laser에서의 방전연구 (Study of the Discharge in a TEA Pulse $CO_2$ Laser)

  • 김강욱;노영수;조연옥;오철환;노홍균
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1989년도 하계종합학술대회 논문집
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    • pp.439-442
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    • 1989
  • $CO_2$ lasers are used in the various industrial fields since the development of $CO_2$ laser in 1964 It is because $CO_2$ laser is more efficient, more powerful than other lasers and $CO_2$ laser light of wavelength $10.6{\mu}m$ interacts with materials well. Thus $CO_2$ laser is used for industrial application such as cutting, punching, welding, surface treatment of metal and nonmetalic materials, isotope separation, etc. Already other research institutes including some universities have recognized the advantages and importance of the $CO_2$ laser, and studied it. However, its technology is in elementary state yet Therefore,we started this study to develop present $CO_2$ laser technology more highly and to fit it. The main purposes of this study are to acquire various technologies such as high voltage, high pressure glow discharge, vaccum and optical cavity design.

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아연코팅 강판의 CO2 레이저용접시 인프로세스 모니터링을 위한 측정신호와 용접결함과의 관련성 연구 (Study on the Relationship Between Emission Signals and Weld Defect for In-Process Monitoring in CO2 Laser Welding of Zn-Coated Steel)

  • 김종도;이창제
    • 대한기계학회논문집A
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    • 제34권10호
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    • pp.1507-1512
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    • 2010
  • 본 연구에서는 조선용 6mm 아연코팅강판의 $CO_2$ 레이저 겹치기 용접시 발생하는 유기 플라즈마를 마이크로폰과 포토다이오드로 측정하였다. 이때 겹치기 갭간극에 따른 용접조건을 RMS한 신호와 비교 분석하였다. 이를 통해 아연증발량이 증가함에 따라 RMS값도 증가하였으며, 겹침부의 조건에 따라 결함 발생시 RMS의 급격한 변화도 확인할 수 있었다. 또한 용접조건에 따른 Raw signal의 FFT값을 구한 후, 이때 구해진 주파수값을 밴드폭으로 설정하여 Raw signal을 필터링한 뒤의 RMS값을 용접비드와 대응하여 필터링하지 않은 RMS와의 차이점도 비교 분석하였다. 이를 통해 기존의 방법들보다 신뢰성 높은 In-process 모니터링이 가능함을 확인하였다.

$CO_2$레이저 절단을 위한 전문가 시스템 개발에 관한 연구 (A study on the Development of an Expert system for $CO_2$ Laser Cutting)

  • 최은석;한국찬;나석주
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1994년도 특별강연 및 춘계학술발표 개요집
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    • pp.186-189
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    • 1994
  • This paper proposes an expert system for the selection of the appropriate laser cutting variables from the available database. Optimum cutting conditions were searched and qualitative comments which are hard to choose as database variables were shown using the binary and fuzzy inference.

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머플러 부품의 경량화를 위한 STS강판의 TWB 용접 (I) - STS강판의 레이저 맞대기 용접특성 - (Tailored Blank Welding of Stainless Steel to Make Lightweight Design Muffler (I) - Laser Butt Welding Characteristic of Stainless Steel Sheet -)

  • 김용;박평원;박기영;이경돈;김석진
    • 한국레이저가공학회지
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    • 제17권2호
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    • pp.11-18
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    • 2014
  • This research was conducted as a fundamental study to apply tailored blank welding technique into automotive production process. Specially we tried to apply the TWB technique to exhaust system. The materials used in this work were ferritic 439 stainless steel sheet with a thickness of 1.2mm and 0.8mm. Welding tests were conducted for BOP test and dissimilar thickness (0.8 to 1.2t) cases. Major process parameters were position of focus, travel speed, shielding gas and joint (gap) condition. As a result, there are nothing significant welding characteristic compare with TWB of carbon steel. Stainless steel shows the good weldability and mechanical properties (tensile, hardness and forming strength) also shows high level. Just problem is gap condition. However, also in this case, it shows not only good forming strength but also base metal fracture after tensile test. And to conclude, it is good opportunity to make lightweight design muffler using TB welding technique.

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