• Title/Summary/Keyword: $Al_2O_3

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A Study on Micro Ultrasonic machining for Brittle Material Using Ultrasonic vibration (초음파 진동을 이용한 취성재료의 가공기술에 관한 연구)

  • Lee Seok-Woo;Choi Heon-Jong;Yi Bong-Gu
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.245-252
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    • 2002
  • Ultrasonic machining technology has been developed over recent years for the manufacture of cost-effective and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile. Ultrasonic machining process is an efficient and economical means of precision machining of ceramic materials. The process is non-thermal, non-chemical and non-electric md hardly creates changes to the mechanical properties of the brittle materials machined. This paper describes the characteristics of the micro-hole of $Al_2O_3$ by ultrasonic machining with tungsten carbide tool. The effects of various parameters of ultrasonic machining, including abrasives, machining force and pressure, on the material removal rate, hole quality, and tool wear presented and discussed. The ultrasonic Machining of micro-holes in ceramics has been under taken and the machining mechanism in the ultrasonic machining of ceramics based on the fracture-mechanics concept has been analyzed.

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Die-sinking Electrical Discharge Machining with Ultrasonic Emission for Ceramic Matrix Composite (초음파 진동 부가에 의한 세라믹 복합체의 형조방전가공)

  • Wang, Duck-Hyun;Woo, Jeong-Yun;Yun, Jon-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.9-15
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    • 1999
  • Die-sinking electrical discharge machining(EDM) for conductive ceramic matrix composite(CMC) of Tic/$Al_2O_3$ was experienced with addition of ultrasonic emission, and the results were compared with ones obtained by the EDM only. From this experimental study, the values of material removal rate(MRR) and surface roughness($R_{max}$), scanning electron microscope(SEM) micrographs, and weibull probability distribution of bending strength for the specimens were obtained and compared. The trend of MRR was found to be increased slightly with the current and the duty factor for both EDM only and EDM with ultrasonic emission. The MRR values were found to be increased for EDM with ultrasonic emission. The SEM micrographs of EDMed surface by under various operating conditions showed less micro cracks in various places. Although smaller bending strength value was obtained by EDMed surface with ultrasonic emission by weibull probability distribution analysis of bending strength.

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플라즈마로부터의 이온포격에 의한 표면물질의 유전체 특성 변화 관찰

  • Bang, Jin-Yeong;Yu, Gyeong;Jeong, Jin-Uk
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.209-209
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    • 2011
  • 플라즈마 공정에 있어 챔버 및 웨이퍼의 표면 상태변화는 공정 결과에 큰 영향을 끼치게 된다. 챔버 표면에 대한 연구는 많이 진행되어 있지만 대부분의 연구가 챔버 표면에서 일어나는 화학적 반응에 초점을 맞추고 있다. 본 연구에서는 플라즈마 상태 변화에 따른 챔버 표면물질의 전기적 특성 변화를 관찰하였다. 프로브 표면에 Al2O3로 코팅을 하고 플라즈마에 삽입 후 AC 하모닉법을 이용하여 실시간으로 표면의 축전용량을 측정하였다. 그 결과 표면의 축전용량은 플라즈마에 인가한 전력과 표면이 플라즈마에 노출된 시간에 따라 변하는 것이 관찰되었다. 플라즈마에 인가된 전력이 증가되면 처음에는 급격이 축전용량이 증가하였고, 그 후 시간이 지날수록 천천히 수렴되었다. 유전물질의 축전용량은 그 물질의 온도와 연관이 있다. 실험 결과로 미루어 보았을 때, 플라즈마에서의 표면의 축전용량의 변화는 플라즈마로부터 표면으로의 열전달에 의한 표면의 온도 변화에 의한 것으로 이해할 수 있다. 특히, 쉬스에서 가속되는 이온의 포격에 의해 표면 격자가 크게 진동하면서서 일반적인 온도 변화에 의한 축전용량의 변화보다 더 큰 변화가 일어난 것으로 추정된다. 공정에 사용되는 많은 챔버의 표면이나 전극의 표면은 유전체로 코팅되어 있다. 이 유전체의 특성이 온도에 의해 변하게 되면 챔버의 전기적인 특성이 변하게 되어 임피던스 매칭 조건에 변화를 가져온다. 그 결과 플라즈마의 특성도 바뀌게 되어 공정 결과에 영향을 미치게 된다. 그러므로 챔버 표면의 유전특성을 관찰하고 제어하는 것이 플라즈마의 특성을 유지시키는데 중요하다고 할 수 있다.

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Hydrothermal Solution-Rhyolite Reaction and Origin of Sericitite in the Yukwang Mine (유문암-열수 반응과 유광 견운모 광상의 성인)

  • Park, Maeng-Eon;Choi, In-Sik;Kim, Jin-Sup
    • Economic and Environmental Geology
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    • v.25 no.3
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    • pp.225-232
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    • 1992
  • The hydrothermal alteration is evaluated using multicomponent equilibrium calculations with the program CHILLER for the reactions between hydrothermal water and rhyolite at the temperature of $300^{\circ}C$ and pressure of 500 bars. The chemical-reaction model on the depositional processes of the sericitite confirms that the hydrothermal water-rock interaction(hydrothermal alteration) is the main mechanism of the sericitite formation. The principal change in the aqueous phase during the reaction is the pH increase. Overall trends for the major species are the increase in total molalities of K, Ca, $SiO_2$, Al, Mg, Fe, Na, and sulfide in solid phase with hydrothermal water-rhyolite reaction and the decrease of them in aqeous solution by precipitation of hydrothermal products. Quartz and sericite are the first minerals to form. The sequence of minerals to precipitate following them is chlorite, epidote, pyrite and microcline as water/rock ratio decreases. Although calculated results cannot duplicate the complexities of natural hydrothermal alteration, the calculation provides thermodynamic constraints on the natural process. The calculation results resemble those of experimental studies. Sericitite forms where pH decreases and water/rock ratio increases.

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Operating Properties of Resistive Superconducting fault Current Limiters with Various Pattern Shapes

  • Park, Hyo-Sang
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.12S
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    • pp.1286-1291
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    • 2003
  • Quench behavior of resistive superconducting fault current limiters (SFCLS) with various pattern shapes was investigated. The pattern shapes employed were meander, bi-spiral, and spital shapes of identical line width, gap and margin. SFCLS were fabricated from YBCO thin films grown on two-inch diameter Al$_2$O$_3$ substrates under the same conditions. The total length of current limiting paths was the shortest at the spital shape due to its larger useless space. Inductance component of SFCLs with the spiral shape was around two times as high as those of other two shapes. This is not desirable since impedance characteristics of existing power systems can be changed. Resistance rise of current limiting elements was low at a spiral shape before the whole quench completion, which may act as a disadvantage for simultaneous quench in serial connection between current limiting elements, but the temperature tended to have similar values at higher voltages. On the other hand, hi-spital shape was severe at insulation level between current limiting lines. When these aspects were considered, we concluded that a meander shape was appropriate to design for a resistive SFCL based on thin films except the concentration of electric field at edge areas of strip lines.

Preparation of Green-Light Emitting BAM:Mn Phosphor Particles by High Temperature Spray Pyrolysis (고온 분무열분해 공정에 의한 녹색 발광의 BAM:Mn 형광체 합성)

  • Ju Seo Hee;Koo Hye Young;Kim Do Youp;Kang Yun Chan
    • Korean Journal of Materials Research
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    • v.15 no.8
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    • pp.496-502
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    • 2005
  • Green-light emitting $BaMgAl_{10}O_{19}:Mn^{2+}$ (BAM:Mn) phosphor particles were prepared by spray Pyrolysis. The effect of reactor temperature and flow rate of carrier gas in the spray Pyrolysis on the morphology, crystallinity and photoluminescence characteristics under vacuum ultraviolet were investigated. The morphology of the as-Prepared Particles obtained by spray Pyrolysis had spherical shape and non-aggregation characteristics regardless of the reactor temperature. The spherical shape of the as-prepared Particles obtained by spray pyrolysis at low temperature disappeared after Post-treatment. On the other hand the as-Prepared Particles obtained by spray Pyrolysis at $1600^{\circ}C$ maintained spherical shape and non-aggregation characteristics after post-treatment at $1400^{\circ}C$ for 3 h under reducing atmosphere. The BAM:Mn Phosphor Particles Prepared by spray Pyrolysis at different reactor temperatures had pure crystal structure and high photoluminescence intensities under vacuum ultraviolet after post-treatment. BAM:Mn phosphor particles prepared by spray Pyrolysis at low How rate of carrier gas had complete spherical shape and filed morphology and high photoluminescence intensity after post-treatment under reducing atmosphere.

Calculation of the Neutron Sensitivity in Rh Self-Powered Detector

  • Lee, Wanno;Gyuseong Cho;Kim, Ho kyung;Hur, Woo-Sung
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05d
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    • pp.101-106
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    • 1996
  • For the application of the neutron flux mapping, an accurate calculation of the sensitivity is required because the sensitivity is proportional to the neutron flux density. Sensitivity is defined as the current per unit length per unit neutron flux and it mainly depends on the depression factor(f), the escape probability from the emitter($\varepsilon$1) and the charge build-up factor of the insulator layer(c). A Monte Carlo simulation was accomplished to calculate the sensitivity of rhodium emitter material and alumina(Al$_2$O$_3$) insulator with a cylindrical geometry, based on the (n,${\beta}$) interaction and on other interaction including the secondary electron generation for the more accurate estimation of the sensitivity. From the simulation results, factors fur the sensitivity were accurately calculated and compared with other theoretical and experimental values. In addition, the sensitivity linearly increases and saturates as the emitter radius increases. The accomplished method is useful in the analysis for the change of SPND sensitivity as a function of burn-up and in the optimum design of SPND.

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Microstructure and Mechanical Properties of Oxide Dispersion Strengthened alloy Based on Commercially Pure Titanium (순수 타이타늄 기반 산화물분산강화 합금의 미세조직 및 기계적 특성)

  • Park, Taesung;Kim, Jeoung Han
    • Journal of Powder Materials
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    • v.25 no.4
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    • pp.327-330
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    • 2018
  • This study is conducted as a preliminary research to verify the feasibility of Ti-based Oxide dispersion strengthened (ODS) alloy. Pure-Ti powder is mixed with $Y_2O_3$ powder and subsequently, mechanically alloyed at $-150^{\circ}C$. The Ti-based ODS powder is hot-isostatically pressed and subsequently hot-rolled for recrystallization. The microstructure consists of elongated grains and Y excess fine particles. The oxide particle size is larger than that of the typical Fe-based ODS steel. Tensile test shows that the tensile ductility is approximately 25%, while the strength is significantly higher than that of pure Ti. The high-temperature hardness of the Ti-ODS alloy is also significantly higher than that of pure Ti at all temperatures, while being lower than that of Ti-6Al-4V. The dimple structure is well developed, and no evidence of cleavage fracture surface is observed in the fracture surface of the tensile specimen.

Effect of Cooling Rate on Thermal Shock Behavior of Alumina Ceramics ($Al_2O_3$ 세라믹스 열충격에 미치는 냉각 조건의 영향)

  • 한봉석;이홍림;전명철
    • Journal of the Korean Ceramic Society
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    • v.34 no.7
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    • pp.767-773
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    • 1997
  • Thermal shock behavior of alumina ceramics were studied by quenching the heated alumina specimen into the water of various temperatures over 0~10$0^{\circ}C$. The critical thermal shock temperature difference ( Tc) of the specimen decreased almost linearly from 275$^{\circ}C$ to 20$0^{\circ}C$ with increase in the cooling water temperature over 0~6$0^{\circ}C$. It is probably due to the increase of the maximum cooling rate which is dependent of the convection heat transfer coefficient. The convection heat transfer coefficient is a function of the temperature of the cooling water. However, the critical thermal shock temperature difference( Tc) of the specimen increased at 25$0^{\circ}C$ over 80~10$0^{\circ}C$ due to the film boiling of the cooling water. The maximum cooling rate, which brings about the maximum thermal stress of the specimen in the cooling process, was observed to increase linearly with the increase in the quenching temperature difference of the specimen due to the linear relationship of the convection heat transfer coefficient with the water temperature over 0~6$0^{\circ}C$. The critical maximum cooling rate for thermal shock fracture was observed almost constant to be about 260$\pm$1$0^{\circ}C$/s for all water temperatures over 0~6$0^{\circ}C$. Therefore, thermal shock behavior of alumina ceramics is greatly influenced by the convection heat transfer coefficient of the cooling water.

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The Effects of the Surfactant Type on the Nanofluids Stability (계면활성제 특성에 따른 나노입자 분산안정도 향상 연구)

  • Kang, Chi-Hoon;Hong, Sung-Wook;Kang, Yong-Tae;Koo, June-Mo
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.275-280
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    • 2008
  • The effects of the surfactant type, i.e., CTAB(cationic), SDS(anionic), and GA(polymeric), on the stability of 0.1 vol.% $Al_2O_3$ nanofluids were investigated. The changes in size and zeta potential of nanoparticles in nanofluids with pH, surfactant concentration, and time were experimentally observed. The nanofluids adding CTAB, which ionizes of the same charge with the bare particle surface, was found to have the best stability regardless of the surfactant concentration, whereas those with SDS became unstable under low surfactant concentration conditions, i.e. lower than the critical micellel concentration(CMC), before the charge reversal occurred. With higher SDS concentration over CMC, they became stable. Gum Arabic, which had been used often to stabilize the nanofluids, was also tested. In result, it was found that the type and concentration of surfactants to add should be selected considering pH and the sign of the bare particle surface charge.

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