• 제목/요약/키워드: $Al_2O_3$ coating

검색결과 445건 처리시간 0.044초

고온, 마모 및 부식환경에 적용가능한 Al2O3, Cr2O3, WC-Ni 및 크로마이징 코팅층의 기계적 특성 평가 (Characteristics of Al2O3, Cr2O3, WC-Ni, and Chromizing Surface Coatingsunder Environment with HighTemperature, Wear, and Corrosion)

  • 조희근
    • 한국생산제조학회지
    • /
    • 제22권6호
    • /
    • pp.895-900
    • /
    • 2013
  • Several plasma spray and metallurgical surface coatings such as $Al_2O_3$, $Cr_2O_3$, WC-Ni, and chromizing coating have been examined for their application in environments with high temperature, wear, and corrosion. The chromizing coating is different from others coatings in the manufacturing process the surface. These coatings' characteristics were tested experimentally, and the results were compared. WC-Ni shows good performance against thermal barrier, wear, and corrosion and is one of the best candidates for the environment considered herein. These coatings were studied for their application in the steel manufacturing industry. The most commonly required functions in this industry are thermal and wear resistance.

플라즈마 용사된 Al2O3-TiO2 코팅의 전기적 특성 (The Electrical Behavior of Plasma Sprayed Al2O3-TiO2 Coatings)

  • 박상준;이성민
    • 한국전기전자재료학회논문지
    • /
    • 제30권12호
    • /
    • pp.788-793
    • /
    • 2017
  • Electrical behaviors of plasma-sprayed $Al_2O_3-TiO_2$ coatings have been investigated in terms of their $TiO_2$ content. On increasing the $TiO_2$ content from 6 to 30 wt%, the DC electrical conductivity increased by several orders of magnitude. From impedance spectroscopy analysis, the total conductivity of the grains and grain boundaries and their respective activation energies were determined without the electrode effects that could impede ionic transfer. An electron transference number was also estimated, ranging between 6.5% and 7.3% for 13 wt% $TiO_2$ and between 0.4% and 0.7% for 30 wt% $TiO_2$ in the coating. Because of the high electronic contribution to the total conductivity, the $Al_2O_3-TiO_2$ coating could be a new candidate material to obtain superior electrical conductivity as well as corrosion and wear resistances.

용융탄산염에 대한 스테인레스강의 내식성 향상을 위한 NiAl 피복에 관한 연구 (Study on the NiAl Coating for Corrosion Resistance of Stainless Steel in Molten Carbonate Salt)

  • 황응림;강성군
    • 한국재료학회지
    • /
    • 제7권1호
    • /
    • pp.76-80
    • /
    • 1997
  • 용융탄산염 연료전지 분리판의 wet-seal부의 내식성 향상을 위한 NiAl 피복공정이 조사되었다. AlSl 316 스테인레스강위에 Ni과 Al를 순차적으로 피복한 후, $800^{\circ}C$에서 3시간 열처리하여 NiAl상이 형성됨을 확인할 수 있었다. NiAl상이 피복된 스테인레스강은 $650^{\circ}C$, 용융탄산염($62^{m}/_{o}Li_2CO_3-38^{m}/_{o}/K_{2}CO_{3}$)내에서 침지시험을 통해 내식성이 평가되었는데, AISI 316 스테인레스강에 비해 우수한 내식성을 보였다. 이는 표면에 치밀하게 형성된 AI 산화물층에 의한 것으로 판단되었다.

  • PDF

Lifetime Evaluation of AI-Fe Coating in Wet-seal Environment of MCFC

  • Jun, JaeHo;Jun, JoongHwan;Kim, KyooYoung
    • Corrosion Science and Technology
    • /
    • 제3권4호
    • /
    • pp.161-165
    • /
    • 2004
  • Aluminum source in an Al-Fe coating reacts with molten carbonate and develops a protective $LiAlO_2$ layer on the coating surface during operation of molten carbonate fuel cells (MCFC). However, if aluminum content in an Al-Fe coating decreases to a critical level for some reasons during MCFC operation, a stable and continuous $LiAlO_2$ protective layer can no longer be maintained. The aluminum content in an Al-Fe coating can be depleted by two different processes; one is by corrosion reaction at the surface between the aluminum source in the coating and molten carbonate, and the other is inward-diffusion of aluminum atoms within the coating into a substrate. In these two respects, therefore, the decreasing rate of aluminum concentration in an Al-Fe coating was measured, and then the influences of these two aspects on the lifetime of Al-Fe coating were investigated, respectively.

γ-Al2O3로부터 가역과정을 경유한 AlO(OH) 나노콜로이드의 합성 (Synthesis of AlO(OH) Nano Colloids from γ-Al2O3 via Reversible Process)

  • 조현란;김숙현;박병기
    • 한국세라믹학회지
    • /
    • 제46권3호
    • /
    • pp.288-294
    • /
    • 2009
  • The platelet AlO(OH) nano colloids were prepared by hydrothermal reaction of the $\gamma-Al_2O_3$ obtained with dehydration of $\gamma$-AlO(OH) and dilute $CH_3COOH$ solution. In hydrothermal reaction process, reversible reaction was accompanied between $\gamma-Al_2O_3$ and AlO(OH), and hydrothermal reaction temperature, hydrothermal reaction time and $CH_3COOH$ concentration had an effect on the crystal structure, surface chemical property, surface area, pore characteristics and crystal morphology of the AlO(OH) nano colloid particles. In this study, it was investigated to the hydrothermal reaction condition of the AlO(OH) nano colloid for using catalyst support, heat resisting agent, adsorbents, binder, polishing agent and coating agent. The crystal structure, surface area, pore volume and pore size of the platelet AlO(OH) nano colloids were investigated by XRD, TEM, TG/DTA, FT-IR and $N_2$ BET method in liquid nitrogen temperature.

알루미늄 합금표면에 코팅된 세라믹재의 마찰마멸 특성 (Friction and Wear at Ceramic Coated Surfaces of Aluminum Alloy)

  • 공호성;권오관;김형선
    • 대한기계학회논문집
    • /
    • 제17권12호
    • /
    • pp.3083-3093
    • /
    • 1993
  • Friction and wear at ceramic coated surfaces of aluminum alloy were experimentally studied using a Ring-on-Block wear test machine. Ceramic materials coated on aluminum alloy surfaces were WC, CrC, $Al_{2}O_{3}$ by a plasma spray; and $Al_{2}O_{3}$,$Al_{2}SiO_{5}$, $Na_{2}B_{4}O_{7}$,$Na_{4}P_{2}O_{7}$, and $Al_{2}O_{3}-ZrO_{2}$ composite coating by an Anodic Spark Depositon. They were tested under the sliding wet contact and compared with aluminum alloys and steels. Test results showed that ceramic coated surfaces, in general, have better anti-wear property than those of aluminum alloys due to increase in the surface hardness ; however, they also showed higher coefficients of friction and changes in wear mechanisms, resulting in brittle fractures.

턴디쉬용 MgO Coating 재의 손상에 미치는 Flux의 영향 (Effect of Fluxes on the Wear of MgO Coating Materials for Tundish)

  • 홍기곤;박재원;김효준
    • 한국세라믹학회지
    • /
    • 제34권7호
    • /
    • pp.677-684
    • /
    • 1997
  • The effects of fluxes on MgO coating materials for tundish were investigated. As the number of charge in continuous casting was increased, the basicity of tundish slag was decreased due to the increase of silica formed by dissolution from rice hull. As a result, the wear of magnesia lining was increased. In aggregates of MgO coating materials, magnesioferrite was formed by the reaction between magnesia and ferric oxide formed by the oxidation of molten steel, while matrix parts of MgO coating materials were worn by CaO-Al2O3-SiO2 compounds. Silica in rice hull extracted to the molten slag reduced basicity of slag and formed forsterite in the result of its reaction with magnesia lining. Also, fayalite was formed from the reaction between silica and ferric oxide and it caused the increment of magnesia lining's wear. The wear of magnesia lining by flux of CaO-SiO2 was larger than that of Cao-Al2O3 and calcia in the flux increased the wear of magnesia lining through the formation of rankinite.

  • PDF

반응소결 물라이트를 위한 \$alpha-Al_2O_3/SiO_2$ 복합분말의 합성 및 그 특성 (Synthesis of \$alpha-Al_2O_3/SiO_2$ Composite Powders for Reaction-Sintered Mullite and its Properties)

  • 김희수;이종국;김환
    • 한국세라믹학회지
    • /
    • 제32권8호
    • /
    • pp.909-914
    • /
    • 1995
  • From alumina powder and TEOS, $\alpha$-Al2O3/SiO2 composite powder for reaction-sintered mullite was synthesized by heterogeneous coagulation and surface coating, and investigated the mullitization reaction and sintering behavor of these powders. In $\alpha$-Al2O3/SiO2 composite powder prepared by heterogeneous coagulation, each alumina particles were surrounded by silica particles of 50~60 nm in size. And the alumina particles in composite powder prepared by surface coating were coated by uniform silica layer with thickness of 50 nm. In both methods, mullitization reaction was completed at 1$650^{\circ}C$ for 3h, and specimen sintered above 145$0^{\circ}C$ was about 95% fo the theoretical relative density. Mullite grains formed from the reaction with composite powders showed spherical shape with a size of 1~2${\mu}{\textrm}{m}$.

  • PDF

HVOF 용사된 NiCoCrAlY 코팅의 산호막 관찰 (Microstructural Observation of Scales formed on HVOF-sprayed NiCoCrAlY Coatings)

  • 고재황;이동복
    • 한국재료학회지
    • /
    • 제14권2호
    • /
    • pp.110-114
    • /
    • 2004
  • High velocity oxy-fuel sprayed NiCoCrAlY coatings were oxidized between 1000 and $1200^{\circ}C$ in air, and the oxide scales were examined by XRD, SEM/EDS, and EPMA. The unoxidized coatings consisted mainly of ${\gamma}$'$-Ni_3$Al, with some ${\gamma}$-Ni. The major oxide formed on the coatings was $\alpha$ $-Al_2$$O_3$. Additionally, (CoCr$_2$$O_4$, $CoAl_2$$O_4$) spinels and $Al_{5}$ $Y_3$$O_{12}$ coexisted. NiO was not found, despite of high amount of Ni in the coating. Below the oxide layer, internally formed $Al_2$$O_3$ existed.