• 제목/요약/키워드: $Al_2O_3$ addition

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다공성 세라믹스와 다공질층을 포함하는 적층체의 제조에 관한 연구;I. 기공구조 (Fabrication of Porous Ceramics and Multi-layered Ceramics Containing Porous Layers; I. Pore Structure)

  • 이해원;윤복규;송휴섭
    • 한국세라믹학회지
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    • 제31권9호
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    • pp.1044-1052
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    • 1994
  • Tape casting technique was successfully applied to produce porous ceramics and multi-layered ceramics containing porous layers, where spherical hollow polymer particles were introduced as pore precursors. In the presence of extreme differences in density and size between Al2O3 and pore precursor particles, hindered settling was effective in preventing segregation of component particles and packing behavior of mixed powders was improved through bimodal packing. There were two transitions in packing behavior of mixed powders. The first transition took place at 40~50 vol% pore precursor addition, where majority of pores changed from close to open pore state. The other transition occured at 60~70 vol% pore precursor addition, where pore precursor particles formed a continuous network structure.

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순차적 음이온 및 개환중합반응을 통한 폴리스티렌-폴리에틸렌옥사이드-폴리락티드 블록공증합체의 합성 (Synthesis of Polystyrene-b-Poly(ethylene oxide)-b-Polylactide Copolymers via Sequential Anionic and Ring-Opening Polymerizations)

  • 송걸;조병기
    • 폴리머
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    • 제33권5호
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    • pp.458-462
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    • 2009
  • 본 연구에서는 순차적 음이온 및 개환중합반응을 통해 ABC 형태의 폴리스티렌-폴리에틸렌옥사이드-폴리락티드 블록공중합체를 성공적으로 합성하였다. 우선, 첫번째 블록인 폴리스티렌을 합성하기 위해서, 사이클로헥산 용매에서 스티렌/이차-부틸리튬을 각각 단량체/개시제로 사용하여 음이온중합(anionic polymerization)을 수행하였고, 이후 고분자 말단을 수산기로 전환시키기 위해, 에틸렌옥사이드를 첨가하였다. 다음 단계로 포타슘 나프탈레나이드(potassium naphthalenide)를 이용하여 폴리스티렌 말단 수산기의 수소를 제거하여, 거대개시제인 PS-$O^-K^+$를 제조하였다. 준비된 거대 개시제에 정량된 에틸렌옥사이드를 첨가하여, 음이온중합을 수행하였다. 폴리락티드 블록을 도입시키는 개환중합의 경우, THF 용매에서 트리에틸알루미늄(triethylaluminum)/피리딘(pyridine)시스템을 이용하여 PS-b-PEO-$AlEt_2$ 형태의 거대개시제를 형성한 후, $90^{\circ}C$에서 중합을 수행하였다. 합성된 블록공중합체를 수소핵자기공명법 및 겔침투크로마토그래피 방법을 통해 조사한 결과, 잘 정의된 분자량 및 낮은 분자량 분포를 나타냄을 확인할 수 있었다.

Thermal Shock Behavior of Porous Nozzles with Various Pore Sizes for Continuous Casting Process

  • Kim, Ju-Young;Yoon, Sang-Hyeon;Kim, Yoon-Ho;Lee, Hee-Soo
    • 한국세라믹학회지
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    • 제48권6호
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    • pp.617-620
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    • 2011
  • Thermal shock behavior of porous ceramic nozzles with various pore sizes for continuous casting process of steel was investigated in terms of physical properties and microstucture. Porous nozzle samples with a composition of $Al_2O_3$-$SiO_2$-$ZrO_2$ were fabricatedby adding various sizes of graphite as the pore forming agent. As the graphite size increased from 45~75 to 150~180 ${\mu}m$, both the resulting pore size and the flexural strength also increased. A thermal shock test was carried out at temperatures (${\Delta}$T) of 600, 700, 800, and 900$^{\circ}C$. Microstructure analysis revealed a small number of cracks on the sample with the largest mean pore size of 22.32 ${\mu}m$. In addition, increasing the pore size led to a smaller decrease in both pressure drop and elastic modulus. In conclusion, controlling the pore size can enhance thermal shock behavior.

Effects of the Pore Size of Graphite on the Mechanical Properties and Permeability of a Porous Nozzle for Continuous Casting Process

  • Cho, Yong-Ho;Kim, Juyoung;Yoon, Sanghyeon;Lee, Heesoo
    • 대한금속재료학회지
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    • 제49권7호
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    • pp.530-534
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    • 2011
  • To analyze the effect of the pore size of graphite in a pore-forming agent, graphite was added to porous ceramics of $Al_2O_3-SiO_2-ZrO_2$ systems. The graphite had 45~75, 100~125, 150~180, and 75~180${\mu}m$ dimensions. The properties of the ceramics, such as apparent porosity, density, dynamic elastic modulus, mechanical strength, and permeability, were investigated. The average pore size increased from 15.35${\mu}m$ to 22.32${\mu}m$ with the increase of the graphite size. The sample with the largest average pore size showed the highest mechanical strength and gas permeability. This was due to the sample with the largest pore size at the same porosity having fewer pores and larger distance between the pores than the sample with the smallest pore size, making cracks less likely to propagate. In addition, the large pore size reduced the repulsive power originating from the drag force between the gas and internal pore walls.

Fe-28at.%Al 합금의 미세조직과 기계적 성질에 미치는 Cr, Mo 및 B의 영향 (Effects of Cr, Mo an B additions on the microstructure and mechanical properties of Fe-28at.%Al alloys)

  • 최답천;이연오;김관휴;박은식;이호종
    • 한국주조공학회지
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    • 제15권5호
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    • pp.469-476
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    • 1995
  • The effects of Cr, Mo or B additions were investigated on $B2{\leftrightarrow}DO_3$ structural transition temperature $(T_C)$ and mechanical properties of Fe-28at.%Al. The raw materials were arc-melted in vacuum and then subjected to the following heat-treatments to maximize the $DO_3$ ordered structure : $1000^{\circ}C/7days$, slowly cooled to $500^{\circ}C$ and then held for 5 days. In the effect on the grain refinment, the addition of alloying element B was the most effective. The addition of Cr or Mo had little effect. When 1at.%Mo was added, $T_c$ increase about $30^{\circ}C$, but Cr had a very little effect on $T_c$. On the contrary, when B was added, $T_c$ was apt to come down minutely. In the additional effect of alloying element on the mechanical properties, Cr was apt to decrease the microvickers hardness and yield strength, Mo and B didn't have much effect. In the case of compressure strength test, the effect of the environment on the yield strength was contrary to the result of the tensile strength test.

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Fe계 Fischer-Tropsch 반응에서 촉매활성에 대한 Cu와 K의 첨가 효과 (Effects of Cu and K Addition on Catalytic Activity for Fe-based Fischer-Tropsch Reaction)

  • 이찬용;김의용
    • 청정기술
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    • 제25권1호
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    • pp.1-6
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    • 2019
  • 본 연구에서는 Fischer-Tropsch 반응에서 Fe계 촉매의 환원조건과 Cu, K의 첨가에 대한 영향을 연속흐름 반응기를 통하여 살펴보았다. 반응을 위해 촉매는 균일상 침전에 의한 초기 습식함침법으로 제조하였으며 XRD, TPR, SEM 등의 기기를 통해 $Al_2O_3$에 담지 된 Fe 촉매에 대한 물리화학적 특성을 분석하였다. 216 h의 장시간 반응운전을 통해 Fe/Cu/K 촉매의 활성과 안정성에 대하여 조사하였다. $H_2$와 CO의 혼합물로 촉매를 환원시키면 촉매의 활성이 향상되었는데, 이는 촉매의 표면에 iron carbides가 형성되기 때문인 것으로 XRD 분석을 통해 확인되었다. 촉매에 Cu가 첨가되면 촉매의 환원성 향상으로 인하여 반응이 빠르게 안정되어 정상상태에 일찍 도달하였다. K를 첨가하게 되면 CO의 전화율은 향상되지만 함량을 5%까지 올리면 촉매의 물리적 안정성이 감소되었다. Fe/Cu (5%)/K (1%) 촉매로 Fischer-Tropsch 반응을 수행한 결과 120 h 이후에 약 15% 정도 CO의 전화율이 감소되었으나 장기간 안정된 반응을 수행할 수 있었다.

Hyper Duplex STS 중 Ce 첨가 시 비금속개재물 생성거동 (The Formation Behavior of Non-metallic Inclusion in the Ce-added Hyper Duplex STS)

  • 홍성훈;장필용;박영민;변선민;김광태;유병돈
    • 소성∙가공
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    • 제19권5호
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    • pp.311-319
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    • 2010
  • Rare earth metal Ce has a relatively low melting point and high specific gravity. Because of its significantly high affinity to oxygen, nitrogen and sulfur, it is highly usable as a steel refining agent. However, because Ce compound has relatively high specific gravity, it is difficult to be separated from molten steel through floatation, and it degrades the purity of molten steel, or may clog the nozzle in continuous casting. Such problem may be solved by using an appropriate deoxidation agent together with Ce and settling molten steel sufficiently after refining. Thus a fundamental study in the formation behavior of non-metallic inclusion in Ce added Hyper Duplex STS melts was investigated. The addition amount of Ce, melt temperature were considered as experimental variables. A main non-metallic inclusion in mother alloy is 51(wt%MnO) - 27.6(wt%SiO$_2$)- 10.9(wt%$Cr_2O_3$). Non-metallic inclusion was dramatically decreased and the particle size was fined as the amount of Ce increased. Moreover (%MnO) and (%SiO$_2$) of non-metallic inclusion were decreased. But (%$Al_2O_3$)were relatively increased. The number of non-metallic inclusion were decreased and the large particle size were increased by increasing the temperature of molten steel.

마갈드레이트의 합성조건과 그 현탁액의 유동학적 특성 (Synthesis Conditions of Magaldrate and Rheological Characteristics of its Aqueous Suspensions)

  • 신화우;최광식
    • 약학회지
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    • 제40권1호
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    • pp.25-35
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    • 1996
  • Magaldrate. an antiacid was synthesized by reacting magnesium oxide, aluminum sulfate, and dried aluminum hydroxide gel. The optimum synthesis conditions based on the yield of t he product were established by applying Box-Wilson experimental design. It was found that the optimum synthesis conditions of Magaldrate were as follows: Reaction temperature; 61~$85{\circ}C$, concentration of two reactants. Mgo and $Al(OH)_3$: 16~19.8%, molar concentration ratio of two reactants, [MgO]/[$Al(OH)_3$]; 4.2~5.0, temperature of washing water; 36~$41^{\circ}C$ and drying temperature of the product: 76~$80^{\circ}C$. Magaldrate was synthesized under the optimum synthesis conditions and identified by analyzing the chemical composition, and by differential scanning calorimetry and X-ray diffraction method. The Magaldrate sample synthesis under these conditions was used to prepare 15.6% Magaldrate original suspension which was utilized to make 13% Magaldrate suspension dispered in various concentrations of eight types of suspending agents. The acid-neutralizing capacity of 13% Magaldrate suspension dispersed in 0.25% suspending agents was examined by Rosset-Rice method. The maximum pH was reached within 1 minute in all suspension tested, and duration maintained between pH 3~5 was decreased in the order of Na alginate Na silicate(meta) Veegum HV pectin agar>Na>CMC>xanthan gum>bentonite. It was found that the hysteresis loop area was increased with temperature in the case of Riopan Plus and the addition of agar, whereas the area was decreased with temperature in the case of the addition of Na alginate and xanthan gum. 13% Magaldrate suspension tends to sediment by the addition of bentonite.

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합성 Calcium Alumino Ferrite(CAF) 치환량에 따른 시멘트 수화 특성 (Hydration properties of OPC with Synthesized Calcium Alumino Ferrite(CAF))

  • 이웅걸;송명신
    • 한국건설순환자원학회논문집
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    • 제11권1호
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    • pp.9-15
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    • 2023
  • 시멘트는 대표적인 이산화 탄소 배출 산업이다. 에너지 소비와 CO2 배출 저감을 위해 제조 공정 개선 및 대체 재료의 사용확대가 필요하다. 따라서 본 연구는 CO2 흡착형 재료인 CAF을 저온 소성하여 시멘트에 적용하여 시멘트 수화의 기본 특성을 확인하였다. 합성 CAF의 수화 생성물에 대한 결정상 분석과 공극 분포, 그리고 구조 이미지를 확인하고, 압축강도를 측정하였다. SCAF는 치환율은 10, 20, 100 %으로 하였으며, 치환율의 증가에 따라 압축강도는 저하되는 경향을 보인다. 또한, SCAF 치환율 100%인 경우, 초기 재령의 수화 생성물은 calcium aluminum oxide hydrate (Ca3Al2O6·xH2O)와 calcium iron hydroxide (Ca3Fe(OH)12)이며, 치환율 10, 20 %에서는 일반적인 시멘트 수화물 외에 CAF 화합물인 Brownmillerite가 관찰되었다. 또한, 공극율은 치환율의 증가에 따라 공극 크기가 크고 공극율이 높았다. 본 연구 결과 저온 소성으로 제조된 CAF는 CO2 흡착형 재료로 활용을 위해 단독 사용 및 일반 양생은 어려울 것으로 보인다.

블랙 알루미나의 연삭가공에 관한 연구 (Study on grinding of the black alumina)

  • 박종남;노승희;이동길
    • 한국산학기술학회논문지
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    • 제20권11호
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    • pp.7-12
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    • 2019
  • 반도체 시장에서 소재 개발 및 제조 공법에 대한 연구는 꾸준히 진행되고 있다. 일반적으로 자동 로봇용 End Effector는 알루미나(Al2O3)와 탄화규소(SiC) 등의 세라믹이 사용되었다. 본 연구는 대량생산이 가능한 분말 성형 프레스 법을 통해 반도체 현장에서 사용되는 블랙 알루미나를 개발하였다. 그리고 알루미나와 블랙 알루미나를 자동 로봇의 End Effector에 적용될 수 있도록 평면 연삭기를 사용하여 연삭가공을 실시하였다. 연삭가공을 통해 블랙 알루미나 대한 표면 거칠기(Ra)를 비교·분석하여 최적의 절삭 조건을 확인 할 수 있었다. 알루미나 표면 거칠기는 이송 속도가 0.72mm/sec이고 회전수가 1,700 rpm에서 0.4876 ㎛로 가장 양호하였다. 블랙 알루미나 표면 거칠기는 대부분의 절삭 조건에서 0.2 ㎛이하의 정밀도를 나타내었으며, 이송 속도가 0.72mm/sec이고 회전수가 1,900 rpm에서 0.1364 ㎛로 가장 양호하였다. 블랙 알루미나의 표면 거칠기는 알루미나 보다 0.35 ㎛ ~ 0.47 ㎛ 정도 양호하였다.