Journal of the Korean Society of Manufacturing Technology Engineers (한국생산제조학회지)

The Korean Society of Manufacturing Technology Engineers (한국생산제조학회)
권호 표지
DOI QR코드

DOI QR Code

Development of Sleeve Parts for Continuous Hot Zinc Plating Roll Applied to Wear-Resistant Alloy Cast Steel

  • Received : 2017.06.08
  • Accepted : 2017.08.02
  • Published : 2017.08.15
Download PDF
⟨ Previous Next ⟩

Abstract

Metal casting is a process in which molten metal or liquid metal is poured into a mold made of sand, metal, or ceramic. The mold contains a cavity of the desired shape to form geometrically complex parts. The casting process is used to create complex shapes that are difficult to make using conventional manufacturing practices. For the optimal casting process design of sleeve parts, various analyses were performed in this study using commercial finite element analysis software. The simulation was focused on the behaviors of molten metal during the mold filling and solidification stages for the precision and sand casting products. This study developed high-life sleeve parts for the sink roll of continuous hot-dip galvanizing equipment by applying a wear-resistant alloy casting process.

Keywords

References

  1. Ann, S. J., Kang, M. R., Seo, D. S., Kim, Y. H., Lee, K. H., Kim, H. S., 1998, A Study on the High Temperature Strength of Ferritic Stainless Cast Steels, Journal of the Korean Foundrymen's Society, 18:6 563-569.
  2. Lee, K. D., Ha, T. K., Jung, J. Y., 2009, Characterization of High Temperature Mechanical Properties of Cast Stainless Steels for Exhaust Manifold, Trans. Mater. Process. 18:3 217-222. https://doi.org/10.5228/KSPP.2009.18.3.217
  3. Kim, S. W., Park, J. S., Khalil, K. A., 2006, Effects of C, Si and RE on Microstructures of DCI using Permanent Mold Casting, Journal of the Korean Foundrymen's Society, 26:4 174-179.
  4. Kim, S. T., Park, Y. S., 2009, Effects of Copper and Sulfur Additions on Machinability Behavior of High Performance Austenitic Stainless Steel, Metals and Materials International, 15:2 221-230. https://doi.org/10.1007/s12540-009-0221-6
  5. Kim, Y. S., Kwon, W. T., Seo, M. S., Kang, S. H., 2012, Tool Performance of New Wear-Resistant Cermets, Int. J. Precis. Eng. Manuf., 13:6 941-946. https://doi.org/10.1007/s12541-012-0122-3
  6. Yoon, H. S., Oh, Y. K., 2011, Numerical Study on Thermal Deformation of AC4C and AC7A Casting Material, Korean Society of Manufacturing Technology Engineers, 20:5 541-546.
  7. Kim, E. S., 2005, Die Casting Process Design for Gear Housing of Automobile Transmission by using MAGMA Soft, Trans. Mater. Process. 14:2 112-120. https://doi.org/10.5228/KSPP.2005.14.2.112
  8. Kim, Y. C., Choi, S. W., Cho, J. I., Jeong, C. Y., Kang, C. S., 2008, Optimization of the Thin-walled Aluminum Die Casting Die Design by Solidification Simulation, Journal of the Korean Foundrymen's Society, 28:4 44-48.
  9. Cho, S. H., Jang, J. Y., 2016, Strength Analysis of Die-Cast Aluminum Alloy Brake Pedals for Use in Lightweight Cars, Journal of the Korean Society of Manufacturing Technology Engineers, 25:2 138-142. https://doi.org/10.7735/ksmte.2016.25.2.138
  10. Han, J. J., Kwon, H. W., 2011, Effects of Alloying Element and Grain Refinement on the Tensile Properties of Mg Alloy Casted with Sand Mold, Journal of the Korean Foundrymen's Society, 31: 4 212-217. https://doi.org/10.7777/jkfs.2011.31.4.212
  11. Choi, S. R., Kim, C. K., Park, K., Oh, C. H., 2000, Development of Precision Casting Technology for Inlet Gear Box using Selective Laser Sintering, Journal of the Korean Society of Machine Tool Engineers, 9:1 30-37.
  12. Lakshmanan Singaram, 2010, Improving Quality of Sand Casting using Taguchi Method and Analysis, International Journal on Design and Manufacturing Technologies, 4:1 1-5.
  13. Nawi, I., Siswanto, W. A., Ismail, A. E., 2014, A Study of Auto Pour in Sand Casting Process, Applied Mechanics and Materials, 660:1 74-78. https://doi.org/10.4028/www.scientific.net/AMM.660.74
  14. Kim, M. G., Kim, Y. J., 2002, Investigation of Interface Reaction between TiAl Alloys and Mold Materials, Metals and Materials International, 8:3 289-293. https://doi.org/10.1007/BF03186098
  15. Chang, S. K., Pyun, Y. S., 2016, Wear and Fatigue Properties of Surface-Hardened Rail Material, Journal of the Korean Society of Manufacturing Technology Engineers, 25:5 380-385. https://doi.org/10.7735/ksmte.2016.25.5.380

Cited by

  1. 고온 진공 브레이징을 이용한 초경합금과 스테인리스강의 접합 계면 특성 vol.29, pp.6, 2020, https://doi.org/10.5228/kstp.2020.29.6.307