Journal of Korean Tunnelling and Underground Space Association (한국터널지하공간학회 논문집)

Korean Tunnelling and Underground Space Association (한국터널지하공간학회)
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Performance estimation depending on the insert size of conical picks by linear cutting test

선형절삭시험에 의한 코니컬커터의 삽입재 크기에 따른 절삭성능 평가

  • Choi, Soon-Wook (Geotechnical Engineering Research Institute, Korea Institute of Civil Engineering and Building Technology) ;
  • Kang, Tae-Ho (Geotechnical Engineering Research Institute, Korea Institute of Civil Engineering and Building Technology) ;
  • Chang, Soo-Ho (Geotechnical Engineering Research Institute, Korea Institute of Civil Engineering and Building Technology) ;
  • Lee, Cheol-Ho (Geotechnical Engineering Research Institute, Korea Institute of Civil Engineering and Building Technology) ;
  • Lee, Gyu-Phil (Geotechnical Engineering Research Institute, Korea Institute of Civil Engineering and Building Technology) ;
  • Kim, Chang-Yong (Geotechnical Engineering Research Institute, Korea Institute of Civil Engineering and Building Technology)
  • 최순욱 (한국건설기술연구원 지반연구소) ;
  • 강태호 (한국건설기술연구원 지반연구소) ;
  • 장수호 (한국건설기술연구원 지반연구소) ;
  • 이철호 (한국건설기술연구원 지반연구소) ;
  • 이규필 (한국건설기술연구원 지반연구소) ;
  • 김창용 (한국건설기술연구원 지반연구소)
  • Received : 2016.03.09
  • Accepted : 2016.03.21
  • Published : 2016.03.31
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Abstract

In order to estimate the performance of a conical cutter depending on the insert size, this study measured forces acting on conical cutters with different cutter spacings, penetration depths and skew angles using slim and heavy conical cutters. When cutter spacings ranged from 12 to 27 mm, the deviations of mean cutter forces with cutter depths appeared smaller compared to other cutter spacings. When skew angle is $0^{\circ}$, the optimal S/d ratio was obtained in the range of 4 to 4.5 for which specific energy of cutting was minimized. It were usually found in the range of 1 to 5. However, when skew angle is $6^{\circ}$, the optimal S/d ratio was obtained in the range of 1 to 3. The simple comparison results shows that the performance of slim cutter was superior to that of heavy cutter, but the use of heavy cutter can be effective, considering the cutter consumption and cutter damage when the strength of the ground is high enough.

본 연구는 로드헤더 커팅헤드에 사용되는 코니컬커터의 삽입재 크기에 따른 커터작용력의 변화를 살펴보기 위하여 절삭간격과 절삭깊이, 그리고 사각을 변화시키면서 연직력, 절삭력, 구동력을 측정하였고 그 측정결과의 평균값을 사용하여 분석을 실시하였다. 절삭간격이 12~27 mm인 조건에서 절삭깊이에 따라 평균 커터작용력이 일정한 범위에서 나타났다. 사각이 $0^{\circ}$인 경우에서는 일반적으로 알려진 최적 S/d비 1~5사이인 4~4.5 조건에서 비에너지가 최소로 나타났으며, 사각이 $6^{\circ}$인 경우에서는 최적 S/d비가 좀 더 작은 1~3에서 나타났다. 단순히 시험결과에 의한 비교에서는 슬림 코니컬커터가 헤비 코니컬커터에 비해 절삭효율이 좋게 나타났지만, 대상지반의 강도가 높을 경우에 대해 커터의 소모량과 손상을 고려한다면 헤비 코니컬커터의 사용이 효과적일 것이다.

Keywords

References

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