Corrosion Science and Technology

The Corrosion Science Society of Korea (한국부식방식학회)
권호 표지
DOI QR코드

DOI QR Code

Development of Zn-Al thermal diffusion coating technology for improving anti-corrosion of various metal products

다양한 금속 부품의 내식성 향상을 위한 Zn-Al 열 확산 코팅 기술 개발

  • Lee, Joo-Young (Department of Chemical and Biological Engineering, Korea National University of Transportation) ;
  • Lee, Joo-Hyung (Department of Aeronautical and Mechanical Design Engineering, Korea National University of Transportation) ;
  • Hwang, Joon (Department of Aeronautical and Mechanical Design Engineering, Korea National University of Transportation) ;
  • Lee, Yong-Kyu (Department of Chemical and Biological Engineering, Korea National University of Transportation)
  • 이주영 (한국교통대학교 화공생물공학과) ;
  • 이주형 (한국교통대학교 항공.기계설계학과) ;
  • 황준 (한국교통대학교 항공.기계설계학과) ;
  • 이용규 (한국교통대학교 화공생물공학과)
  • Received : 2014.03.31
  • Accepted : 2014.10.27
  • Published : 2014.10.31
Download PDF
⟨ Previous Next ⟩

Abstract

Modern industry has a wide variety of application areas such as ocean industry, construction and automobile industry. With the current circumstances, the need for anti-corrosion technology that can be used on materials to withstand in harsh environments, is increasing. In this study, we have sought to develop a metal coating technology with zinc and aluminum powders as a potential anti-corrosion material. To make a coating on metal products, a thermal diffusion coating method was used under the conditions of $350^{\circ}C$ for 30 minutes. Optical microscope, Field emission scanning electron microscope (FE-SEM&EDX) and X-ray diffraction analysis were used to analyze a coating layer. As a result, we have confirmed that the generated amount of rust on metal parts coated with thermal diffusion coating method decreased dramatically compared with non-coated metal parts. Furthermore, the anti-corrosion performance was evaluated according to the different ratio of zinc and aluminum. Finally, we confirmed the possibility of application and commercialization of our coating technique on metal parts used in harsh industrial based on the results of these performance.

Keywords

References

  1. M. S. Han, K. Y. Hyun and S. J. Kim, Corros. Sci. Tech., 12, 233 (2013). https://doi.org/10.14773/cst.2013.12.5.233
  2. Yu, Tian, Dai and Wang, Eletrochimica Acta 97, 409 (2013). https://doi.org/10.1016/j.electacta.2013.03.071
  3. Mizuno, Suzuki, Fujita and Hara, Corros. Sci., 83, 217 (2014). https://doi.org/10.1016/j.corsci.2014.02.020
  4. J. W. Park, K. H. Lee, H. J. Na, B. K. Park, Y. S. Nam and S. H. Hong, Corros. Sci. Tech., 12, 27 (2013). https://doi.org/10.14773/cst.2013.12.1.027
  5. Wang, Akid, Corros. Sci., 50, 1142 (2008). https://doi.org/10.1016/j.corsci.2007.11.019
  6. J. Winiarski, J. Masalski, B. Szczygiel, Surf. Coating Tech., 236, 252 (2013). https://doi.org/10.1016/j.surfcoat.2013.09.056
  7. He, Li, Wang, Zhang, Qi and Gao, Mater. Lett., 56, 554 (2002). https://doi.org/10.1016/S0167-577X(02)00551-7
  8. Liu, Yan, Dong, Y. Yang, Chu and Zhang, Corros. Sci., 75, 220 (2013). https://doi.org/10.1016/j.corsci.2013.05.031
  9. Lang and Yu, Surf. Coating Tech., 145, 80 (2001). https://doi.org/10.1016/S0257-8972(01)01284-1
  10. Prasai, Tuberquia, R. Harl, G. K. Jennings and K. I. Bolotin, ACSNANO, 1102 (2012).
  11. H. Y. Seo, K. H. Nam and K. I. Hong, J. Kor. Magnetics Soc., 42 (2012).
  12. X. Xu, L. Zhu, W. Li and Liu, Lin. Appl. Surf. Sci., 257, 5524 (2011). https://doi.org/10.1016/j.apsusc.2011.01.015
  13. J. Cui, X. Wang, Y. Yuan, X. Guo, X. Gu and Jian, Chem. Eng. J., 241, 184 (2014). https://doi.org/10.1016/j.cej.2013.09.003
  14. Z. Zhan, Y. He, D. Wang and W. Gao, Intermetallics, 14, 75 (2006). https://doi.org/10.1016/j.intermet.2005.04.019
  15. A. P. Yadav, H. Katayama, K. Noda, H. Masuda, A. Nishikata, T. Tsuru, Electrochim. Acta 52, 2411 (2007). https://doi.org/10.1016/j.electacta.2006.08.050
  16. O. Kluth, B. Rech, L. Houben, S. Wieder, G. SchoEpe, C. Beneking, H. Wagner, A. Loffl, H. W. Schock, Thin Solid Films, 351, 247 (1999). https://doi.org/10.1016/S0040-6090(99)00085-1
  17. D. Chaliampalias, M. Papazoglou, S. Tsipas, E. Pavlidou, S. Skolianos, G. Stergioudis, G. Vourlias, Appl. Surf. Sci., 256, 3618 (2010). https://doi.org/10.1016/j.apsusc.2009.12.165
  18. J. Hirmke, M.-X. Zhang, D. H. StJohn, Surf. Coating Tech., 206, 425 (2011). https://doi.org/10.1016/j.surfcoat.2011.07.050
  19. D. Zeng, S. Yang, Z. D. Xiang, Appl. Surf. Sci., 5175 (2012).

Cited by

  1. 304 스테인레스강의 고착방지성능 향상을 위한 Sn-Al 열 확산 코팅 기술 개발 vol.51, pp.5, 2014, https://doi.org/10.5695/jkise.2018.51.5.297