소성∙가공 (Transactions of Materials Processing)

  • 제18권7호
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  • Pages.556-564
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  • 2009
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  • 1225-696X(pISSN)
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  • 2287-6359(eISSN)
한국소성∙가공학회 (The Korean Society for Technology of Plasticity and materials processing)
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가변금형의 박판 성형공정 적용 연구

Study on Application of Flexible Die to Sheet Metal Forming Process

  • 허성찬 (부산대학교 항공우주공학과 대학원) ;
  • 서영호 (부산대학교 항공우주공학과 대학원) ;
  • 구태완 (부산대학교 항공우주공학과) ;
  • 김정 (부산대학교 항공우주공학과) ;
  • 강범수 (부산대학교 항공우주공학과)
  • 발행 : 2009.11.01
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초록

Flexible forming process for sheet material using reconfigurable die is introduced based on numerical simulation. In general, this flexible forming process using the reconfigurable die has been utilized for manufacturing of curved thick plates used for hull structures, architectural structures and so on. In this study, numerical simulation of sheet metal forming process is carried out by using flexible dies model instead of conventional matched die set. The numerical simulation and experimental verification for sheet metal forming process using a flexible forming machine that is more suitable for thick plate forming process are carried out to confirm the appropriateness of the simulation process. As an elastic cushion, urethane pads are utilized using hyperelastic material model in the simulation for smoothing the forming surface which is discrete due to characteristics of the flexile die. In the flexible forming process for sheet metal, effect of a blank holder is also investigated according to blank holding methods. Formability in view of occurrence of dimples is compared with regard to the various punch sizes. Consequently, it is confirmed that the flexible forming for sheet material using urethane pad has enough capability and feasibility for manufacturing of smoothly curved surface instead of conventional die forming method.

키워드

참고문헌

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피인용 문헌

  1. Effect of Shape Design Variables on Flexibly-Reconfigurable Roll Forming of Multi-curved Sheet Metal vol.23, pp.2, 2014, https://doi.org/10.5228/KSTP.2014.23.2.103
  2. Study on multiple die stretch forming for curved surface of sheet metal vol.15, pp.11, 2014, https://doi.org/10.1007/s12541-014-0610-8
  3. Study on autobody of lancing process method using forming analysis vol.18, pp.sup2, 2014, https://doi.org/10.1179/1432891714Z.000000000558
  4. Flexible Roll Forming Technology for Multi-Curved Sheet Metal Forming vol.22, pp.5, 2013, https://doi.org/10.5228/KSTP.2013.22.5.243
  5. Manufacture of Architectural Skin-structure with a Double Curved Surface Using Flexible Stretch Forming vol.22, pp.4, 2013, https://doi.org/10.5228/KSTP.2013.22.4.196
  6. Flexible Die Design and Springback Compensation Based on Modified Displacement Adjustment Method vol.6, 2014, https://doi.org/10.1155/2014/131253
  7. Numerical and Experimental Study for Improvement of Formability in Flexible Forming Process vol.21, pp.7, 2012, https://doi.org/10.5228/KSTP.2012.21.7.432
  8. Design of Flexible Die Punch and Control System for Three-dimensional Curved Forming Surface vol.20, pp.3, 2011, https://doi.org/10.5228/KSTP.2011.20.3.206
  9. Numerical and experimental study of stretching effect on flexible forming technology vol.73, pp.9-12, 2014, https://doi.org/10.1007/s00170-014-5859-7