Transactions of the Korean Society of Machine Tool Engineers (한국공작기계학회논문집)

The Korean Society of Manufacturing Technology Engineers (한국생산제조학회)
권호 표지

Development of Fitting Process for Extra Long Stainless/Composite Material Pipes

초장축 스테인레스/복합재료 파이프의 피팅 공정 개발

  • 박수현 (창원대학교 기계설계공학과 대학원) ;
  • 이춘만 (창원대학교 기계설계공학과)
  • Published : 2008.04.15
Download PDF
⟨ Previous Next ⟩

Abstract

Rubbing-roller is used for manufacturing liquid crystal display, and static displacement of the rubbing-roller becomes bigger as length of the rubbing roller made of aluminum is getting longer. Therefore, material of the rubbing-roller is changed from aluminum to CFRP(Carbon Fiber Reinforced plastic). Recently thermal spraying is applied to manufacturing process of long rubbing-roller. The thermal spraying has disadvantages such as increment of manufacturing time and fraction defective caused by density of stainless steel particle. In this study, fitting process by drawing was suggested and FEM analysis with Tsai-Wu failure theory and fitting experiments are carried out to find adequate shrink allowance. The suggested shrink allowance gives proper adhesive force, and CFRP failure is not occurred. Furthermore, the fitting process is applied to long rubbing-roller and availability of the fitting process is studied by measurement of roundness, straightness and shear strength.

Keywords

References

  1. Choi, J. H., Chun, Y. J., and Kweon, J. H., 2002, "A Study on the strength of mechanically fastened composite joint," Journal of Composite Materials, Vol. 15, No. 4, pp. 9-16
  2. Im, K. H., Park, N. S., and Yang, I. Y., 1996, "Effects of Hygrothermals on Residual Fatigue Bending Strngth of CFRP Laminates," Fall Conference of KSAE, pp. 505-511
  3. Park, S. H., Lee, C. M., Chung, W. J., and Park, D. G., 2007, "A Study on the Shrink Fit for Long Pipes of Different Materials," Spring Conference of KSPE, pp. 629-630
  4. Jo, I. G., Park, J. S., and Lee, S. Y., 1995, "Finite Element Wound Composite Pipes and Flanges," Journal of KSAS, Vol. 24, No. 1, pp. 88-94
  5. Choi, S. H. and Kang, S. C., 2005, "Adhesion between the Nylon Cylinder and Steel Shaft by Expansion Fit and Induction Heating," Journal of KSPE, Vol. 22, No. 2, pp. 139-147
  6. Choi, S. H. and Kim, C. K., 1996, "Characteristics of the shrink fit strength using ceramic shaft and metal ring," Fall Conference of KSMTE, pp. 180-186
  7. Hwang, W. H., Kim, B. M., and Kim, W. Y., 2004, "Analysis of drawing process of the Al-Si wire using FEM," Fall Conference of KSTP, pp. 89-92
  8. Kim, H. S., Kim, B. M., Jo, H. H., and H. Jo., 2004, "Finite Element Analysis of Copper Clad Steel Wire Drawing Process," Journal of KSTP, Vol. 14, No. 2, pp. 147-152
  9. Lee, S. K., Hwang, W. H., Kim, B. M., and Bae, C. M., 2005, "Influence of Process Parameters on Residual Stress and Reducing Residual Stress in Drawn Wire," Journal of KSTP, Vol. 14, No. 8, pp. 704-711
  10. Lee, D. H., Kim, D. W., Kim, D. H., and Moon, H., 2004, "A study on Reduction Distribution in Tube Drawing Process," Spring Conference of KSTP, pp. 35-38
  11. Park, S. H., 2007, "A study on Reduction Distribution in Tube Drawing Process," Dissertation for the Degree of Master, Changwon National University, Republic of Korea
  12. Yoh, E. G. and Kim, Y. R., 1999, "A study on the Prediction of Fatigue Life in Dissimilar Materials Die Considering the Heat Shrink Fit," Spring Conference of KSMTE, pp. 93-98
  13. Choi, S. H. and Kim, C. K., 1996, "Characteristics of the shrink fit strength using ceramic shaft and metal ring," Fall Conference of KSMTE, pp. 180-186