• Title/Summary/Keyword: 고주기 피로

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The Effects of Screen Nitriding/DLC Multi Surface Treatment on High Cycle Fatigue and Mechanical Properties of Fe-3.0%Ni-0.7%Cr-1.4%Mn-X Steel for High Precision Plastic Injection Mold. (스크린 질화/DLC 복합 코팅이 정밀 플라스틱 사출금형용 Fe-3.0%Ni-0.7%Cr-1.4%Mn-X강의 기계적 특성 및 고주기 피로 특성에 미치는 영향)

  • Kim, Song-Hui;Jang, Jae-Cheol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.202-203
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    • 2014
  • 금형 내부의 마모를 줄이기 위한 경질 박막의 안정성 향상과 표면에 인가된 압축 잔류 응력이 고주기 피로 특성에 미치는 영향을 연구하기 위해 정밀 플라스틱 사출 금형강에 주로 사용되는 Fe-3.0%Ni-0.7%Cr-1.4%Mn-X강에 스크린 질화처리와 DLC 코팅을 시간과 단일, 복합처리의 변수를 두어 코팅하였다. PAPVD법으로 DLC($3{\mu}m$), 스크린 질화(3h, $50{\mu}m$)/DLC($3{\mu}m$) 코팅 후 고주기 피로 시험을 행하여 고주기 피로 특성을 평가하였다. 스크래치 시험, 마모 시험, 잔류응력 측정을 통해 질화 처리 여부에 따른 코팅의 안정성을 평가하였다. DLC, 스크린질화/DLC 코팅한 경우 압축 잔류 응력의 영향으로 모두 피로 수명이 향상되었고 스크린질화/DLC 코팅한 경우 그 향상폭은 더 컸다. 질화 처리 후 DLC 코팅한 경우 질화층은 버퍼레이어로 작용하여 코팅의 박리를 억제함을 확인하였다.

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초고주기 피로 시대의 도래

  • O, Chung-Seok
    • Journal of the KSME
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    • v.55 no.2
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    • pp.45-49
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    • 2015
  • 해석 및 측정 기술의 발전과 고내구성 소재 개발 등으로 인해 그동안 무한 수명으로 여겨져 왔던 천만 회의 피로수명을 넘어 운용되는 구조물들이 많아졌다. 이 글에서는 초고주기 피로현상과 이에 기초한 내구 설계의 개념 변화 및 시험법 등에 대해 소개하고자 한다.

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Effect of Cd addition on the Fatigue Properties of Al-Cu-Mn cast alloy (Al-Cu-Mn 주조합금의 피로성질에 미치는 Cd 첨가의 영향)

  • Kim, Gyeong-Hyeon;Lee, Byeong-Hun;Kim, In-Bae
    • Korean Journal of Materials Research
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    • v.11 no.4
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    • pp.300-304
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    • 2001
  • Effect of Cd addition on the fatigue properties of Al-Cu-Mn cast alloy was investigated by low and high cycle fatigue tests. With increasing Cd content, fatigue life and tensile strength were increased. It was found that the fatigue strength was 115MPa and the fatigue ratio was 0.31. Metallographic observation revealed that the fatigue crack initiated at the surface and propagated along the grain boundary. This propagation path was attributed to the presence of PFZ along the grain boundary. The tensile strength increased from 330MPa in the Cd-free Al-Cu- Mn cast alloy to 401MPa in the 0.15%Cd-containing alloy.

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구름 미끄럼 타원 접촉시 피로균열 시작수명 예측

  • 김태완;이상돈;조용주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.117-117
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    • 2004
  • 일반적으로 접촉 피로 마멸은 구름 또는 미끄럼 접촉시 작용하는 반복 응력에 의해 표면과 표면 아래에 균열이 형성되고 성장 및 합체의 과정을 거쳐 표면의 일부가 떨어져 나가는 손상으로 기어나 캠-롤러, 구름 베어링과 같이 구름-미끄럼 접촉상태로 운전하는 기계요소에서 가장 중요하게 고려되어야 할 파손 메커니즘이다. 특히 기어나 구름 베어링 같이 고주기 접촉 피로 특성을 지니는 기계요소의 수명은 피로수명 실험과 통계적 기법을 이용한 Weibull 이론을 기초로 한 수명식을 대부분 사용하고 있다.(중략)

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Oblique Incidence Technique for Ultrasonic Nonlinear Characterization in SUS316L Alloy (SUS316L 강의 초음파 비선형 특성평가를 위한 경사입사기법)

  • Baek, Seung-Hyun;Lee, Tae-Hun;Kim, Chung-Seok;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.345-351
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    • 2010
  • The oblique incidence technique for ultrasonic nonlinear characterization was studied in stainless steel 316L alloy subjected to high cycle fatigue. A dog-bone plate specimen was prepared to make different faitgue-driven deformation at each position where the stress concentration could occur in the middle of specimen. In addition to the normal transmission technique, the oblique incidence technique which is newly suggested in this study, was used to measure ultrasonic nonlinear parameter. The fatigued specimen shows higher ultrasonic nonlinear parameter than the virgin specimen for both techniques. Ultrasonic nonlinear parameter highly increases in the middle of test specimen where the stress concentration existes. Relative nonlinear parameter has strong correlation with fatigue damage. Consequently, the oblique incidence technique with longitudinal wave can be potential to characterize high cycle fatigue damage.

A study on the Structural Stability about the Fan Blade by the Air Excited Forces. (공기 가진력에 의한 팬 블레이드 구조 안정성 평가에 관한 연구)

  • 정규강;김경희;조생현
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.1
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    • pp.93-101
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    • 2000
  • In a gas-turbine engine, fan blades in flow path are confronted with many kinds of loading. The study of the excited force by the wake of struts has proposed and the possibility of fatigue failure about rotating fan blades by the excited force at the steady state is evaluated. Equations of the excited force of wakes has been derived at the steady state and the maximum pressure distributions measured at the transient state are proposed. Dynamic characteristics and the fatigue strength of fan blades by experimental test were obtained. To evaluate HCF(High Cycle Fatigue) damage of fan blades, FEM analysis was performed with a steady state harmonic response, which was followed by high cycle fatigue damage factor from goodman diagram.

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Development Test for Flexible PTO Shaft Made of Ti Alloy for Aircraft (Ti 합금을 이용한 항공기용 Flexible PTO 샤프트 개발 시험)

  • Lee, Joo Hong;Kang, Bo Sik;Yu, Hyun Seok;Lee, Ji Man;Cho, Hae Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.8
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    • pp.759-765
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    • 2016
  • The PTO (Power Take-Off) shaft for aircraft, with welded construction using multiple thin membranes, was developed in the 1950s to improve the elasticity of the part. As it is lightweight, stable at high speeds, and has good flexibility, it is used in most of the fighter aircraft. It connects the AMAD (aircraft mounted accessory drive) gearbox with the EMAD (engine mounted accessory drive) gearbox and transmits the rotational power between them. It operates in the high speed range of 10,000-18,000 rpm. In this study, the safety of the PTO shaft made of Ti alloy was investigated using finite element analysis, and the ability to transmit power was demonstrated through a high-cycle fatigue test conducted in a laboratory. Further, the life of the ball joints of the aircraft under high-cycle fatigue test conditions was predicted, and the wear characteristics were analyzed.

Experimental Verification of Compressor Blade Aeromechanics (압축기 블레이드 Aeromechanics의 시험적 검증)

  • Choi, Yun Hyuk;Park, Hee Yong;Kim, Jee Soo;Shin, Dong Ick;Choi, Jae Ho;Kim, Yeong Ryeon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.240-244
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    • 2017
  • Experimental verification in the rig test stage for component development is a vital link between the aeromechanical design and structural integrity validation process. Based on this premise, Non-Intrusive Stress Measuring System was adopted on the axial compressor test rig to measure the static and dynamic tip deflection of all blades by using tip-timing sensors. Through analyzing vibration characteristics, we evaluated the vibratory stresses seen on the blades fatigue critical location; detected synchronous resonances which are the source of High Cycle Fatigue (HCF) in blades; presented non-synchronous vibration response by aerodynamic excitation and individual blade mis-tuning patterns.

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