• 제목/요약/키워드: zone-drawing

검색결과 63건 처리시간 0.027초

강제 네킹에 의한 금속 와이어 인발 (Dieless Wire Drawing by Enforced Necking Method)

  • 허유;김승훈;김인석;백영남
    • 한국정밀공학회지
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    • 제24권7호
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    • pp.98-105
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    • 2007
  • In modern industries, materials are required that possess multi-functional properties and at the same time flexibility in their shapes with structural stability. The major technology realizing this requirement consists of thinning metal wires and laying them with stable contact nodes. This research has dealt with a new method to manufacture thin wires by drawing without applying dies, but with introducing enforced necking, which enables to process multi-ends. Based on the new method, the process dynamics was modelled and its steady-state characteristics were analyzed. Results showed that the profiles of the material velocity in the drawing zone increased with a downward convex shape, while the cross-sectional area decreased with the shape of upward convex. The microwave heating turned out to be effective in wire drawing, but dependent on the input feeding direction. The variation in the diameters of the drawn wires was negatively affected by increasing the drawing ratio.

고탄소강의 연속 건식 신선 공정에서 선재의 온도 예측 기법 개발 (Development of Wire Temperature Prediction Method in a Continuous Dry Wire Drawing Process Using the High Carbon Steel)

  • 김영식;김동환;김병민;김민안;박용민
    • 대한기계학회논문집A
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    • 제25권2호
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    • pp.330-337
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    • 2001
  • Wire drawing process of the high carbon steel with a high speed is usually conducted at room temperature using a number of passes or reductions through consequently located dies. In multi-stage drawing process, temperature rise in each pass affects the mechanical properties of final product such as bend, twist and tensile strength. Also, this temperature rise during the deformation is the reason that the wire in drawing process is broken by the embrittlement due to rapid strain aging effect. This paper presents the estimation of the wire temperature for the multi-stage wire drawing process. Using the proposed calculation method of wire temperature, temperature rise at deformation zone as well as temperature drop in block considering the heat transfer between the block and wire were calculated. As these calculated wire temperatures were applied to the real industrial fields, it was known that the calculated results were in a good agreement with the measured wire temperature.

전기화학적 방법에 의한 DBSA와 혼합도판트로 도핑된 연신성 폴리피롤 필름의 특성 (Characterization of DBSA and Mixed Dopant Doped Stretchable Polypyrrole Films by Electrochemical Method)

  • 장관식;문봉진;오응주;홍장후
    • 전기화학회지
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    • 제6권2호
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    • pp.134-140
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    • 2003
  • 기능성 도판트인 dodecylbenzensulfonic acid(DBSA)와 혼합도판트{(DBSA와 $LiClO_4$, NSA(2-naphthalenesulfonic acid), DEHSA[di(2-ethylhexyl)sulfosuccinic acid]}를 사용하여 전기화학적방법에 의한 연신성 폴리피롤(Ppy-DBSA, Ppy-mixed dopants)필름을 제조하였다. 전기화학적 방법에 의해 제조된 폴리피를 괼름은 zone drawing방법을 사용하여 1.0-2.5배 연신시킬 수 있었으며, 연신된 폴리피롤 필름의 전기전도도를 측정하였다. 연신율이 증가함에 따라 필름의 전기전도도가 증가함을 볼 수 있었다. 이 현상은 연신율에 따른 결정성 증가로 설명 할 수 있었다. 1.0-2.5배 연신된 폴리피를 필름(Ppy-DBSA, Ppy-mixed dopants)을 온도변화에 따른 전하 이동 경로는 모두 power raw에 적합함을 볼 수 있었다.

레이저 용접 합체박판의 성형한계도와 스탬핑 금형 성형해석에 적용 (Forming Limit Diagram of Laser Welded Blank and Its Application to Forming Analysis of Stamping Dies)

  • 금영탁;구본영;박승우;유석종;이경남
    • 소성∙가공
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    • 제9권1호
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    • pp.3-9
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    • 2000
  • The new FLD of the laser welded blank, which includes FLCs of welded zone and base metals, is introduced. For the forming limits of welded zone, the hemispherical dome punch tests were performed with various widths of asymmetric specimen. The FLC0 as well as the dome height at fracture associated with various specimen widths in the same and different thickness combinations were found to see the formability depending on thickness combinations. In order to show the application of the new FLD, the measured strains of squared cup drawing and simulated strains of door inner panel stamping were compared with those of FLCs. The successful prediction of fracture in the applications reveals that the forming limits of welded zone and base metals should be separately found for more accurate evaluation of the formability and workability of the laser welded blank.

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고탄소강 연속 신선 공정의 재설계를 위한 등온패스스케줄 프로그램의 개발 (Development of Isothermal Pass Schedule Program for the Re-design of a Continuous High Carbon Steel Wire Drawing Process)

  • 김영식;김동환;김병민;김민안;박용민
    • 한국정밀공학회지
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    • 제18권5호
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    • pp.57-64
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    • 2001
  • The high speed in the wire-drawing process to meet the demands for the increased productivity has a great effect on the heat generated due to plastic deformation and friction between the wire and the drawing dies. During the high carbon steel wire drawing process, the temperature rise gives a great influence to the fracture of wire. In this paper, to control the temperature rise in the wire after the deformation through the drawing die, the calculation method of the wire temperature, which includes the temperature rise in the deformation zone as well as the temperature drop in the block considering the heat transfer among the wire, cooling water and surrounding air, is proposed. These calculated results of the wire temperature at the inlet and exit of the drawing die at each pass are compared with the measured wire temperatures and verified its efficiency. So, using the program to predict the wire temperature, the isothermal pass schedule program was developed. By applying this isothermal pass schedule program to the conventional process condition, a new isothermal pass schedule is redesigned through all passes. As a result, the possibility of wire fracture could be considerably reduced and the productivity of final product could be more increased than before.

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화학적 및 전기화학적 방법으로 합성한 연신성 폴리피롤 필름의 특성 (Characterization of Stretchable Polypyrrole Films Prepared by Chemical and Electrochemical Method)

  • 장관식;문봉진;오응주;홍장후
    • 폴리머
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    • 제27권4호
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    • pp.323-329
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    • 2003
  • 기능성 도핑제인 di(2-ethylhexyl) sulffsuccinate sodium salt (NaDEHS)을 사용하여 화학적, 전기화학적 방법에 의한 연신성 폴리피롤을 합성하였다. 화학적, 전기화학적 방법에 의해 제조된 폴리피를 필름은 구역 연신 방법을 사용하여 1.0∼2.5배 연신시킬 수 있었으며, 연신된 폴리피를 필름의 전기 전도도를 측정하였다. 연신율이 증가함에 따라 필름의 전기 전도도는 증가함을 볼 수 있었다. 이러한 현상은 연신율에 따른 결정성 증가로 설명할 수 있었다. 온도변화에 따른 전하 이동 경로는 1.0-2.0배 연신된 폴리피롤의 경우 3차원 variable range hopping모델, 2.5배 연신된 폴리피롤의 경우 1차원 VHR모델에 적합함을 볼 수 있었다.

초고층 주거복합건물의 기단부 계획특성 분석에 관한 연구 (A Study on Characteristic of Super-Tall Mixed-Use Residential Building in the Outdoor Transition Zone)

  • 김경민;제해성
    • KIEAE Journal
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    • 제7권4호
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    • pp.75-80
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    • 2007
  • The purpose of this study is to analyze architectural plans of lower part of super tall mixed-use residential building for understanding its functions for urban. The area of this research are limited to super tall mixed-use residential building which were built in Seoul, Kyoung-gi area, and new towns. For this purpose, theories for super tall mixed-use residential building and non-housing parts were researched, and characteristics of selected cases for field research were analyzed by studying drawing materials. The research focused on scale, type of building, included programs for public spaces, and characteristics of location. As a result, every cases were designed as 'outdoor transition zone-centered type', and for urban function, non-housing facilities were condensed to increase convenience. In addition, ratio of non-housing part were incresesed with public spaces design for residents, and various programs were inserted.