• Fibers and Polymers
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• 제3권2호
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• pp.80-84
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• 2002

Tension control is an important factor in producing high quality knitted products and in maintaining good processing condition. Yarn tension during knitting is subject to be affected from many elements of the machine and process parameters. Several factors including yam feeding speed, feeding angle, and needle gauge that are considered to influence on the tension variation were investigated. Yam feeding speed did not show high contribution to the tension variation but feeding angle of yam did show high correlation with the tension. No or negative correlation of the tension with needle gauge was found from the results. In order to keep well-determined process condition in the knitting manufacturing, it is strongly suggested that all knitting elements and parameters should be in the integrated control circumstance.

• 한국의류산업학회지
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• 제14권4호
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• pp.629-634
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• 2012

Knitted fabric using acrylic/wool blended yarn (A/W) is increasingly used in the knit industry; subsequently, research on knitted fabric using A/W has increased. This study presents an scientific database from evaluating physical properties of $1{\times}1$ rib stitch using A/W. In this study,$1{\times}1$ rib stitch using A/W were made at various knitting tensions (dial no. 2-6) and the number (4-6) of ply yarn. The physical properties of $1{\times}1$ rib stitch using A/W were measured and analyzed. The density was in the range 5.5-6.4 wales/cm and 4.0-5.6 courses/cm, respectively. The density increased when less plying yarns and more knitting tension were added during knitting. The thickness was in the range of 1.592-2.362 mm and the tensile strength was in the range 32.75-53.63 Kgf/mm. The burst strength was in the range 107.8-139.2 $N/cm^2$. Thickness, tensile strength, and burst strength increased as the number of ply yarn and the knitting tension increased. The elongation and the recovery extension rate were in the range 102.29-112.13% and 96.4-97.7%, respectively. The heat retention rate was in the range 59.3-65.1%. There was no difference of the elongation and the recovery extension rate and the heat retention rate by the knitting tension and the number of the ply yarn. The permeability was in the range 170.5-396.3 $cm^3/cm^2/sec$. Air permeability decreased as the number of ply yarn and the knitting tension increased. The pilling properties were excellent for all $1{\times}1$ rib stitches.

• 한국염색가공학회지
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• 제10권3호
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• pp.10-19
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• 1998

This paper investigates the change of mechanical properties and thermal shrinkage in commercial multi-filament PET(polyethylene terephthalate) , namely, regular yarn, POY, DTY and composite yarn. To determine changing the effects of processing steps, these were examined at three steps process simulation conditions. The first step is sizing simulation$(S-1\;step\;:\;130^\circ{C}\times2\;min$., hot air treatment under 0.1 gf/d load), the second step is scouring simulation$(S-2\;step\;:\;100^\circ{C}\times20\;min$., boiling water treatment under free tension)and final step is setting simulation$(S-3\;step\;:\;180^\circ{C}\times2\;min$., hot air treatment under free tension). Regular yarn in multi-step treatment showed higher shrinkage at S-3 step and DTY showed higher in at S-1 step. While POY was relaxed at S-1 step, composite yarn showed different shrinkage properties depending on composite yarn type. Mechanical properties showed good relationship with shrinkage : high shrinkage makes initial modulus decrease and bleating strain increase. It also makes decreasing yield strain and yield stress decrease.

• 한국의류학회지
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• 제2권2호
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• pp.209-215
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• 1978

This experiment was designed to analyze the factors, which are very common in practical sewing, affecting on sewing shrinkage by using orthogonal array ($L_{27}$) table. The results were analyzed by using the computer program, PDP 11/10. The results showed that sewing shrinkage was increased up to 3 times of laundrying but no further changes could be found. Sewing shrinkage was affected much by the number of stitching and yarn tension and the rate increased with proportion to the number of stitching in unit length and yarn tension. When cotton yarn was used in P/C fabrics, the shrinkage was much smaller, but this results did not agree with other articles reported. Sewing by using $\sharp$11 needle and 1000$\~$1500r.p.m. seemed to lower the shrinkage rate.

• 한국염색가공학회지
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• 제18권3호
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• pp.59-64
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• 2006

니팅 공정상의 니팅 요소들 중 편침번수, 실의 공급 각도, 실의 공급 속도 등을 변화시키면서 새로 고안된 실험기구를 이용하여 니팅 존에서의 린트 발생현상을 조사하였다. 편침 번수와 실의 공급 각도는 실의 장력과 린트 발생량에 영향을 미쳤으며 이는 실과 편침 형태에 의한 마찰에 기인한 것으로 사료된다. 그러나 실의 공급 속도는 린트 발생에 큰 영향을 미치지 않았다. 본 실험을 기초로 하여 보다 더 심도 있는 연구를 위해서 좀더 정교한 실험기구의 개발이 필요하며 니팅요소들의 화학적, 기계적 변경에 의해 니팅공정상의 린트 문제를 개선시킬 수 있을 것으로 사료된다.

• 한국염색가공학회지
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• 제22권4호
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• pp.373-379
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• 2010

The laboratory inspection and analysis of several types of ropes such as edge tensile test, D/d tensile test and abrasion test were carried out in order to investigate the abrasion degradation by external damage and to obtain the fundamental data for measurement against the abrasion. PET ropes were socketed and evaluated under tensile testing. A yarn-on-yarn abrasion test machine has been developed to study the damage and failure associated with rubbing between fiber surfaces. The abrasion test method consists of sliding a length of interwrapped yarn against itself in a reciprocating fashion, either dry or immersed in liquid. It has also been adapted to measure yarn-on-yarn friction. The influence of spin finish on yarn friction and abrasion was investigated extensively. This study indicates that finish has a major effect not only on yarn performance but also on rope performance under the marine environment.

• 한국염색가공학회지
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• 제12권5호
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• pp.273-279
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• 2000

Interlace textured yarn was developed in order to increase weaving process efficiency. Today, interlace texturing is very useful method of manufacturing the high added value compound yarns for new synthetic fabrics. In this research, new silky type high added value compound yarns were. manufactured by interlace texturing technology and tested their properties. The object of this research is to investigate the relationship between interlace textured yarn properties and processing parameters that is air pressure, yarn tension and take-up speed. The original filament yarns used were TTD(Thick & Thin Semi-Dull) 110d/72f and SCD(Semi-Dull Cation Dyeable) 75d/36f. 27 specimens were manufactured and tested for their physical properties-nip density, tensile properties, multi-step shrinkage test and surface structure by SEM. The air pressure was main process condition to change properties of interlace textured yarns. And interlace textured process had influence on weaving preparation process, weaving, knitting and so on. It has some influence on shrinkage properties of dyeing and finishing processes.

• 한국의상디자인학회지
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• 제16권1호
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• pp.117-123
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• 2014

This paper examined dyeing using sulfur dye with nylon and the characteristics of high gauge knitting for generating high functionality including light weight, wind resistance and elasticity using fine nylon threads. Yarn tension, stitch field and knitting speed of high and fine gauge knitting were measured. The influence of reducing agents on sulfur dye, optimum dyeing conditions and fastness features in nylon dyeing were analyzed. The analysis results are presented below. When nylon (Hyoseong, 40d/34f) and spandex (Hyoseong, 20d) for use as hosiery yarn were used to knit high gauge and flat weave, 44 gauge, the effective knitting conditions were a stitch field over 8.2cm in 1 course length, yarn tension of less than 5g and knitting speed below 18rpm. Nylon dyeing using sulfur dye showed effective results when a rongalite reducing agent was used at more than 10% o.w.f. and dyeing was maintained at $98^{\circ}C$ for 30 minutes. For dyeing nylon and spandex composite using sulfur dye, color fastness in washing, water, daylight and friction were higher than Class 4 or 5, which indicated a superior property. The analysis results verified that the existing problems in nylon dyeing could be solved by using sulfur dyes that don't use heavy metals due to superior fastness and therefore quality, high gauge nylon knit products could be produced.

• Macromolecular Research
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• 제10권6호
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• pp.318-324
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• 2002

In this paper we have extensively studied what and how processing parameters for quasi-carbonization influence the breaking strength and modulus of resulting quasi-carbon fabrics that are prepared from stabilized PAN fabrics with a spun yarn texture. Seven processing parameters have been considered as follows: applied tension, final heat-treatment temperature, heating rate, heating step, holding time, cooling rate, and purging gas purity. The results indicate that optimal uses of applied tension, final heat-treatment temperature, heating rate, and heating step during quasi-carbonization process are primarily important to increase the tensile properties of quasi-carbon fabrics and holding time, cooling rate, and purging gas purity are less importantly contributed.

• 기술사
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• 제33권5호
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• pp.38-44
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• 2000

High Quality is requested by Consumers more and more, Accordingly, the Quality of Yarns should be followed to satisfy the Desire of Consumers. Therefore, Yarn Hairiness, which has effects on Touch, Handle, iud Dyeing, is one of important factor. In order to reduce Yarn Hairiness, various tests were made in Spinning process and the following Spinning conditions can be suggested. -. The Speed should be as lower as possible. -. Using proper Tension Disc on Winding process. -. Using Colletor on Ring Spinning process. -. Using proper Ring and Traveller :n Ring Spinning process To get the best results, continuous Trial tests should be carried-on.