• 제목/요약/키워드: work hardening

검색결과 364건 처리시간 0.023초

Study on the Performance of Laser Welded joint of Aluminum alloys for Car Body

  • Kutsuna, Muneharu;Kitamura, Shuhei;Shibata, Kimihiro;Salamoto, Hiroki;Tsushima, Kenji
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.620-625
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    • 2002
  • Considering the fuel consumption of car, a light structure of aluminum alloys is desired for car body nowadays. However, fusion welding of aluminum alloys has some problems of reduction of joint efficiency, porosity formation and hot cracking. ill the present work, investigation to improve the joint performance of laser welded joint has been carried out by addition of Cu, Ni, and Zr to A6N01 alloy welds. Aluminum alloy plate of 2.0mm in thickness with filler metal bar was welded by twin beam Nd:YAG laser facility (total power:5kW). The filler metals were prepared by changing the chemical compositions for adding the elements into the weld metal. Thirteen filler metal bars were prepared and pre-placed into the base metal before welding. Ar gas shielding with a flow rate of 10 l/min was used. The defocusing distance is kept at 0 mm. At travel speeds of 3 to 9 m/min and at laser power of 5kW (front beam 2kW rear beam 3kW), full penetration welds were obtained, whereas at travel speeds of 12 to 18 m/min and same power, partial penetration was observed. The joint efficiency of laser-welded joint was improved by the addition of Cu, Ni, and Zr due to the solid solution hardening, grain refining and precipitation hardening. The type of hardening has been further considered by metallurgical examination.

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$CaO-SiO_2-P_2O_5$계 바이오 시멘트 유리의 조성이 경화 및 Hydroxyapatite 형성에 미치는 영향 (Compositional Effects of $CaO-SiO_2-P_2O_5$ Bioactive Cement on Hardening and Hydroxyapatite Formation)

  • 박상종;김철영
    • 한국세라믹학회지
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    • 제31권5호
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    • pp.505-512
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    • 1994
  • It has been reported that a biocement obtained by mixing CaO-SiO2-P2O5 glass powder and ammonium phosphate solution has biocompatibility as well as high strength. However, the compositional dependence on its hardening and hydroxyapatite formation phenomena has not been studied. Therefore, the main objective of this work is to study the effects of P2O5, MgO in CaO-SiO2 system glass on the hardening and hydroxyapatite formation. When more than 50 mole% of CaO containing CaO-SiO2 glasses was reacted with ammonium phosphate solution, CaNH4PO4.H2O crystal was formed, but the glass with less than 50 mol% of CaO formed (NH4)2HPO4 and NH4H2PO4 crystals which are derived from ammonium phosphate solution without reacting with the glasses. As the amount of P2O5 in CaO-SiO2-P2O5 glass system was increased, the formation of CaNH4PO4.H2O crystal was enhanced. When those hardened samples were reacted with tris-buffer solution, hydroxyapatite was obtained only for the sample with CaNH4PO4.H2O. While the substitution of MgO for CaO decreased the formation of CaNH4PO4.H2O crystal. MgNH4PO4.H2O crystla was formed in high MgO containing glass, which did not react with tris-buffer solution.

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Study on the Performance of Laser Welded Joint of Aluminum Alloys for Car Body

  • Kutsuna, M.;Kitamura, S.;Shibata, K.;Sakamoto, H.;Tsushima, K.
    • International Journal of Korean Welding Society
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    • 제2권2호
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    • pp.26-31
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    • 2002
  • Considering the fuel consumption of car, a light structure of aluminum alloys is desired fer car body nowadays. However, fusion welding of aluminum alloys has some problems of reduction of joint efficiency, porosity formation and hot cracking. In the present work, investigation to improve the joint performance of laser welded joint has been carried out by addition of Cu, Ni, and Zr to A6NO 1 alloy welds. Aluminum alloy plate of 2.Omm in thickness with filler metal bar was welded by twin beam Nd: YAG laser facility (total power: 5kW). The filler metals were prepared by changing the chemical compositions for adding the elements into the weld metal. Thirteen filler metal bars were prepared and pre-placed into the base metal before welding. Ar gas shielding with a flow rate of 10 1/min was used. The defocusing distance is kept at 0 mm. At travel speeds off 3 to 9 and at laser power of 5kW (front beam 2kW rear beam 3kW), full penetration welds were obtained, whereas at travel speeds of 12 to 18 m/min and same power, partial penetration was observed. The joint efficiency of laser-welded joint was improved by the addition of Cu, Ni, and Zr due to the solid solution hardening, grain refining and precipitation hardening. The type of hardening has been further considered by metallurgical examination.

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운영중인 철도비탈면 보호를 위한 초속경 복합매트 보강 효과 (Reinforcement Effect of Rapid Hardening Composite Mat for Protect Railway Slope in Operation)

  • 강태희;정혁상;김진환;백인철
    • 한국지반신소재학회논문집
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    • 제20권4호
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    • pp.151-163
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    • 2021
  • 본 논문에서는 초속경 복합매트를 이용하여 비탈면 보강 시 비탈면 안정해석에 대한 내용을 다루었다. 최근 지구온난화에 따른 기상이변으로 태풍, 집중호우 등에 의해 철도 성토 노반 비탈면 유실로 열차 운행이 제한되고 있다. 또한 복구 비용보다 피해액이 증가하고 있으며 유실로 인한 작업환경 저하로 작업자들의 안전이 우려되고 있다. 이를 위해 기존에 다양한 비탈면 보호공법이 개발되었지만 철도 현장 특성상 중장비의 투입이 곤란하여 적용이 곤란한 실정이다. 따라서 본 연구에서는 시공기면 확보가 용이하여 시공성 및 작업 안정성을 증대시키며 집중호우 시 재유실 방지 및 식생생장을 원천적으로 차단하여 유지보수 비용을 절감할 수 있는 초속경 복합매트를 적용한 비탈면 안정해석을 실시하였다. 해석 결과 초속경 복합매트의 적용시 안전율 증가가 확인되었지만 초속경 복합매트의 두께에 따른 안전율 증가는 미미한 것으로 확인되었다.

Surface morphology and deuterium retention in W and W-HfC alloy exposed to high flux D plasma irradiation

  • Yongkui Wang;Xiaochen Huang;Jiafeng Zhou;Jun Fang;Yan Gao;Jinlong Ge;Shu Miao;Zhuoming Xie
    • Nuclear Engineering and Technology
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    • 제55권2호
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    • pp.575-579
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    • 2023
  • In this work, pure W and W-0.5wt%HfC alloy (WHC05) were fabricated by sintering and hot-rolling following the same processing route. After exposing to a high flux deuterium plasma irradiation with the D+ flux to three fluences of 6.00 × 1024, 2.70 × 1025 and 7.02 × 1025 D/m2, the evolution of surface morphology, deuterium retention and hardening behaviors in pure W and WHC05 has been studied. The SEM results show the formation of D blisters on the irradiated area, and with the increase of D implantation, the size of these blisters increases from 200 ~ 500 nm (2.70 × 1025 D/m2) to 1 ~ 2 ㎛ (7.02 × 1025 D/m2) in WHC05 and from 1 ~ 2 ㎛ (2.70 × 1025 D/m2) to > 3 ㎛ (7.02 × 1025 D/m2) in pure W, respectively. A higher D retention and obvious hardening are observed in pure W than that of the WHC05 alloy, indicating an improve radiation resistance in WHC05 compared to pure W.

내열합금 구조품에서의 국부적 소성변형과 이중후방응력 경화 모델 (Localized Plastic Deformation in Heat-Resistant Alloy and Combined Two-Back Stress Hardening Model)

  • 윤수진;이상연;박동창;윤현걸
    • 한국추진공학회지
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    • 제15권5호
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    • pp.82-88
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    • 2011
  • 본 논문에서는 유한요소해석을 통해 연소시험 과정 중 발생한 내열 구조품의 파단현상이 분석되었다. 구조 불안정성은 소성변형으로 인한 것으로 이는 급격한 열하중의 변화에서 비롯된 것이다. 한편 소성변형 국부화 현상을 이해하기 위해 구성방정식에 연속체 파손변수가 포함되었으며 또한 Armstrong-Frederick과 Phillips 경화식을 이용, 이중후방응력 구성방정식이 제안되었다. 따라서 본 모델은 광범위한 소성변형거동을 해석할 수 있는 토대를 마련하였다. 수치해석을 통해 소성변형 집중 현상은 지배적인 후방응력의 전개에 의존하는 것으로 나타났다. 또한 물체 내에서의 파손 현상은 소성변형 집중을 가속화하는 것으로 밝혀졌다.

Ultra-low cycle fatigue tests of Class 1 H-shaped steel beams under cyclic pure bending

  • Zhao, Xianzhong;Tian, Yafeng;Jia, Liang-Jiu;Zhang, Tao
    • Steel and Composite Structures
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    • 제26권4호
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    • pp.439-452
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    • 2018
  • This paper presents experimental and numerical study on buckling behaviors and hysteretic performance of Class 1 H-shaped steel beam subjected to cyclic pure bending within the scope of ultra-low cycle fatigue (ULCF). A loading device was designed to achieve the pure bending loading condition and 4 H-shaped specimens with a small width-to-thickness ratio were tested under 4 different loading histories. The emphasis of this work is on the impacts induced by local buckling and subsequent ductile fracture. The experimental and numerical results indicate that the specimen failure is mainly induced by elasto-plastic local buckling, and is closely correlated with the plastic straining history. Compared with monotonic loading, the elasto-plastic local buckling can occur at a much smaller displacement amplitude due to a number of preceding plastic reversals with relative small strain amplitudes, which is mainly correlated with decreasing tangent modulus of the material under cyclic straining. Ductile fracture is found to be a secondary factor leading to deterioration of the load-carrying capacity. In addition, a new ULCF life evaluation method is proposed for the specimens using the concept of energy decomposition, where the cumulative plastic energy is classified into two categories as isotropic hardening and kinematic hardening correlated. A linear correlation between the two energies is found and formulated, which compares well with the experimental results.

변형량 기울기 이론이 조합된 이중후방응력 경화모델에서의 국부적 소성변형 (Localized Plastic Deformation in Plastic Strain Gradient Incorporated Combined Two-Back Stress Hardening Model)

  • 윤수진;이상연;박동창
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2011년도 제37회 추계학술대회논문집
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    • pp.528-535
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    • 2011
  • 본 논문에서는 변형율 독립 탄-소성 구성방정식을 이용, 전단 변형 하에서의 국부적 소성변형 집중현상이 분석되었다. 또한 변형량 기울기 (strain gradient) 항이 포함된 비구역적 (non-local) 구성방정식이 유도되었으며 이는 다시 이중후방응력 경화 모델로 표현되었다. 더욱이 본 모델은 연속체 파손역학과 조합되었다. 국부적 변형집중 현상은 수치해석을 통해 분석되었으며 변형량 기울기 항이 구성방정식에 포함될 때 본 항의 크기가 증가할수록 전단 밴드의 크기는 감소하는 것으로 밝혀졌다.

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이상 유동 이론에서의 평면 변형 벤딩 (Plane-strain bending based on ideal flow theory)

  • ;이원오;정관수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.233-236
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    • 2004
  • The major objective of this paper is to clarify the effect of constitutive laws on bulk forming design based on the ideal flow theory. The latter theory is in general applicable for perfectly/plastic materials. However, its kinematics equations constitute a closed-form system, which are valid for any incompressible materials, therefore enabling us to extend design solutions based on the perfectly/plastic constitutive law to more realistic laws with rate sensitive hardening behavior. In the present paper, several constitutive laws commonly accepted for the modeling of cold and hot metal forming processes are considered and the effect of these laws on one particular plane-strain design is demonstrated. The closed form solution obtained describes a non-trivial nonsteady ideal process. The design solutions based on the ideal flow theory are not unique. To achieve the uniqueness, the criterion that the plastic work required to deform the initial shape of a given class of shapes into a prescribed final shape attains its minimum is adopted. Comparison with a non-ideal process is also made.

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AZ31 마그네슘 합금의 온간 후방압출에서 변형특성과 결함성장에 관한 유한요소해석 (Finite Element Study on Deformation Characteristics and Damage Evolution in Warm Backward Extrusion of AZ31 Mg Alloys)

  • 윤덕재;김응주;이용신
    • 소성∙가공
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    • 제16권8호
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    • pp.614-620
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    • 2007
  • Deformation characteristics and damage evolution during warm backward extrusion of bulk AZ31 Mg alloy were investigated using finite element analyses. AZ31 Mg alloy was assumed as a hardening viscoplastic material. The tensile tests of AZ31 Mg alloy in previous experimental works showed the ductile fracture even at the warm temperature of $175^{\circ}C$. In this study, damage evolution model proposed by Lee and Dawson, which was developed based on the growth of micro voids in hardening viscoplastic materials, was combined into DEFORM 2D. Effects of forming temperature, punch speed, extrusion ratio and size of work piece on formability in warm backward extrusion as well as on mechanical properties of extruded products were examined. In general, finite element predictions matched the experimental observations and supported the analyses based on experiments. Distributions of accumulated damage predicted by the finite element simulations were effective to identify the locations of possible fracture. Finally, it was concluded that the process model, DEFORM2D combined with Lee & Dawson#s damage evolution model, was effective for the analysis of warm backward extrusion of AZ31 Mg alloys.