• Journal of the Korean Wood Science and Technology
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• v.42 no.5
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• pp.605-614
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• 2014

This study investigated microstructural changes of cured urea-formaldehyde (UF) resins mixed with aqueous rubber latex emulsion after intentional acid etching. Transmission electron microscopy (TEM) was used in order to better understand a hydrolytic degradation process of cured UF resins responsible for the formaldehyde emission from wood-based composite panels. A liquid UF resin with a formaldehyde to urea (F/U) molar ratio 1.0 was mixed with a rubber latex emulsion at three different mixing mass ratios (UF resin to latex = 30:70, 50:50, and 70:30). The rate of curing of the liquid modified UF resins decreased with an increase of the rubber latex proportion as determined by differential scanning calorimetry (DSC) measurement. Ultrathin sections of modified and cured UF resin films were exposed to hydrochloric acid etching in order to mimic a certain hydrolytic degradation. TEM observation showed spherical particles and various cavities in the cured UF resins after the acid etching, indicating that the acid etching had hydrolytically degraded some part of the cured UF resin by acid hydrolysis, also showing spherical particles of cured UF resin dispersed in the latex matrix. These results suggested that spherical structures of cured UF resin might play an important role in hindering the hydrolysis degradation of cured UF resin.

• Journal of the Korean Wood Science and Technology
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• v.49 no.2
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• pp.169-180
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• 2021

Inherent crystalline domains present in low formaldehyde to urea (F/U) molar ratio urea-formaldehyde (UF) resins are responsible for their poor adhesion in wood-based composite panels. To modify the crystallinity of low molar ratio (LMR) UF resins, this study investigates the additional effect of cellulose nanomaterials (CNMs), such as cellulose microfibrils (CMFs), cellulose nanofibrils (CNFs), and TEMPO-oxidized CNFs (TEMPO-CNFs) on the crystallinity of modified LMR UF resins. First, two modification methods (post-mixing and in situ) were compared for modified LMR UF resins with TEMPO-CNFs. The modified UF resins with TEMPO-CNFs decreased the nonvolatile solid contents, while increasing the viscosity and gel time. However, the in situ modification of UF resins with TEMPO-CNFs showed lower crystallinity than that of post-mixing. Then, the in situ method was compared for all CNMs to modify LMR UF resins. The modified UF resins with CMFs using the in situ method increased nonvolatile solid contents and viscosity but decreased the gel time. The crystallinity of UF resins modified with TEMPO-CNFs was the lowest even though the crystalline domains were not significantly changed for all modified UF resins. These results suggest that these CNMs should be modified to prevent the formation of crystalline domains in LMR UF resins.

• Journal of the Korean Wood Science and Technology
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• v.42 no.5
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• pp.615-623
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• 2014

Increases of public attention on healthy environment lead to the regulation of indoor air quality such as Clean Healthy House Construction Standard. This standard covers emission of total volatile organic compounds (TVOCs) (e.g., formaldehyde, benzene, and toluene), ventilation, and use of environmentally-friendly products or functional products. Moisture absorption and desorption abilities are a recommended functionality for improving indoor air quality. In this study, moisture absorption and desorption capacities of carbonized board from wood-based panels and other materials were determined by using UNT-HEAT-01 according to ISO 24358:2008. Pine had higher moisture absorption and desorption capacities ($49.0g/m^2$ and $35.3g/m^2$, respectively) than hinoki cypress, cement board, gypsum board, oriented strand board, and medium density fiberboard (MDF). The moisture absorption and desorption capacities differed considerably according to the wood species. After carbonization process at $400^{\circ}C$, the absorption and desorption ability of MDF increased to 38% and 60%, respectively. However, moisture absorption and desorption capacities decreased with increasing carbonization temperature, but they were still higher than original MDF. Therefore, it is suggested that carbonization below $600^{\circ}C$ can improve moisture absorption/desorption capacities.

• Journal of the Korean Wood Science and Technology
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• v.24 no.1
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• pp.17-26
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• 1996

This research was accomplished to evaluate possibility of using paper sludge for the raw materials of wood based panel products. The experimental panels were manufactured by four mixed ratios, the proportion of paper sludge to wood particle: 20:80, 30:70, 40:60, 50:50% (oven dry weight basis) and by three composition types, sludge-particle mixed board, three layered sludge-particle board and three layered particle board. They were tested mechanical (bending strength and internal bond) and physical properties (water absorption, thickness swelling and linear expansion). From the results they were shown that bending strength of mixed and three layered sludge-particle board were decreased with increasing of composition ratios of sludge. And the mechanical and physical properties of the boards of three layered composition types have superior to those of mixed composition type. Although composition ratios of sludge increased, the internal bond strength and dimensional stability of sludge-particle board not decreased quantitatively. We concluded that the mechanical and physical properties of three layered sludge-particle board were similar w those of three layered particle-board (control) made by our laboratory design. Therefore, it was recognized that paper sludge can be used as potential raw material in particle-board manufacturing industry.

• Journal of the Korean Wood Science and Technology
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• v.45 no.5
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• pp.599-612
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• 2017

Human hair (HH) is produced as a waste from beauty parlor and barbershop. HH-based adhesives were formulated with NaOH-hydrolyzed HH, $H_2SO_4$-hydrolyzed chicken blood (CB) and PF as a crosslinking agent. Physicochemical properties and retention rate against hot water of the adhesives were measured to investigate the potential of HH as a raw material of wood adhesives. HH was composed of keratin-type protein of 80% and over. Ash of less than 0.1% was contained in HH. Among the amino acids included in HH, glutamic acid showed the highest content, followed by cysteine, serine, arginine and threonine. Solid content of the adhesives ranged from 33.2% to 41.8% depending on hydrolysis conditions of HH and PF type. Viscosity at $25^{\circ}C$ ranged from 300 to $600mPa{\cdot}s$ resulting in a sprayable adhesive. Retention rate against hot water measured to evaluate the water resistance of adhesives was the highest in the cured resin formulated with 5% NaOH-hydrolyzed HH and 5% $H_2SO_4$-hydrolyzed CB. Meanwhile, the molar ratio of formaldehyde to phenol in PF did not have a significant impact on the retention rate of HH-based adhesives. When the retention rates of HH-based adhesives were compared to those of conventional wood adhesive resins used for the production of wood-based panels extensively, HH-based adhesives formulated with 30 wt% PF showed lower retention rate than commercial urea-formaldehyde resin. However, when PF content was increased to 35 wt%, the retention rate greatly increased and approached to that of commercial melamine-urea-formaldehyde resin. Except for the results mentioned above, the analysis of economic feasibility suggests that HH-based adhesives can be used for the production of wood-based panels if HH is hydrolyzed in proper conditions and then the HH-based adhesives are formulated by the HH hydrolyzates with 35 wt% PF.

• Journal of the Korea Furniture Society
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• v.27 no.4
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• pp.335-342
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• 2016

In previous study, volatile organic compounds (VOCs) emission characteristics were highly affected by coating materials for wood finishing. Natural based coating materials showed that about 15~46% lower TVOC emission than typical products. In this study, long-term changes of VOCs emission characteristics from pine panel with three types of coating treatments were determined. Non-treated pine panel emitted $604.7{\mu}g/m^2{\cdot}h$ of TVOC that contained 66% of NVOC ($399.7{\mu}g/m^2{\cdot}h$) at 0 month. After 10 month, TVOC reduced 88% and 93% reduction on NVOC was observed. Natural oil and waterborne stain treated pine panel showed 61% and 77% lower TVOC, respectively, than non-treated pine panel. However, TVOC from finished pine panels showed higher TVOC emission than non-treated pine panel. All samples satisfied the VOC emission regulation (below $4,000{\mu}g/m^2{\cdot}h$) by Korean Ministry of Environment. Toluene emission regulation (below $80{\mu}g/m^2{\cdot}h$) was passed on all sample without varnish treated pine panel at 0 month. According to HB qualification standard for construction materials by Korea Air Cleaning Association (KACA), wood is not qualified to get the best tag due to high TVOC emission. At the 10 months, only non-treated pine panel could get the best tag of HB from KACA.

• Journal of the Korean Wood Science and Technology
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• v.34 no.3
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• pp.30-37
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• 2006

The present study examined the formaldehyde (HCOH) emission characteristic of various wood-based panel used in interior design, and measured changes in formaldehyde emission when a number of VOC reduction methods were applied. Formaldehyde emission showed a clear tendency of increase with the rise of temperature, and the concentration of formaldehyde emitted changed according to the preprocessing condition before measuring. Formaldehyde emission from wood board after bake out treatment was lower than that of the control group. When specimens were coated with urethane, cashew, water, oil stain, they generally showed the decrease of formaldehyde emission, although varying according to finishing material, and when edge sealing was applied the decrease became significant. $TiO_2$ coating was more effective in decreasing formaldehyde under ultraviolet lamps than under ordinary lamps. When the irradiation of ultraviolet lamps gets longer, formaldehyde emission decreased.

• Journal of the Korean Wood Science and Technology
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• v.36 no.2
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• pp.39-45
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• 2008

Formaldehyde and volatile organic compounds (VOCs) are emitted from wood-based panels that have been made using wood particles, wood fiber, wood chips, formaldehyde-based resins and so on. In this study, we examined formaldehyde and total VOCs (TVOC) emission behaviors for plywood overlaid with water-soluble phenolic resin impregnated linerboard (PL), and two kinds of surface materials (decorative veneer and pre-impregnated finishing foil) that were adhered onto the PL that named DPL and PPL. EVA (ethyl vinyl acetate) was used to overlay the decorative veneer and pre-impregnated finishing foil on the plywood with water-soluble phenolic resin impregnated linerboard by a hot press instrument. The debonding test and accelerated aging test were conducted to assess their mechanical properties. Formaldehyde and TVOC emission concentrations were measured using the FLEC method and a VOC Analyzer, respectively. The debonding test results of PL, DPL and PPL were 1.2, 1.5, and $0.5N/mm^2$, respectively. The surface appearance of the samples were not changed after the accelerated aging test. The PL and DPL exhibited reduced formaldehyde and TVOC emission levels, respectively. In the case of PPL, the VOC value was relatively higher than those of PL and DPL.

• Journal of the Korean Wood Science and Technology
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• v.30 no.2
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• pp.165-171
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• 2002

This study was to investigate the adhesion properties of fancy veneer and base panels and formaldehyde emission of wood-based floorings bonded with urea-melamine formaldehyde adhesives. We focused on stoichiometric mole ratio of reactive functional groups. The urea-melamine formaldehyde adhesives were made at twelve different formaldehyde/urea-melamine mole ratios. The interlaminated shear strength and formaldehyde emission of wood-based floorings bonded with selected adhesive among these adhesives were examined. The results showed that the bonding properties were high and the formaldehyde emission was low as the adhesive consisted of stoichiometric mole ratio of formaldehyde/urea-melamine. Interlaminated shear strengths of HDF(High Density Fiberboard) flooring were over 14 kgf/cm² at all mole ratios. At the mole ratio of 1.0, HDF flooring showed low value of formaldehyde emission of 953 mg/L. Interlaminated shear strengths of Plywood flooring were high, 14.02 kgf/cm² at mole ratio of 1.4. At the mole ratio of 1.0, Plywood flooring showed low value of formaldehyde emission of 0.26 mg/L.

• Journal of Korean Society of Steel Construction
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• v.13 no.4
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• pp.373-380
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• 2001

The problem addressed in this study is how to analytically treat the partial composite action for wall panels. An equation, derived for wood-joist floor systems, which determines deflections for beams with partial composite action is introduced. The equation is applied to the calculation of the mid-span deflection for gypsum-sheathed, cold-formed steel was stud panels. The objective of this study is to properly reflect the influence of the following factors in the calculation of mid-span deflection for the panel: connection slip, local buckling, perforations in the stud web, and effects from joints in the sheathing. Predicted deflections based on an upper bound for connection rigidity were closest to experimental deflections.