• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.41 no.10
• /
• pp.997-1004
• /
• 2017

The life of elevator wire ropes is one of the most important characteristics of an elevator, which is closely related to the safety of users and its maintenance policy. It is not cost effective to measure the lifetime of elevator wire ropes during their use. In this study, the life estimation of elevator wire ropes (8x19W-IWRC) is considered using accelerated degradation test data. A bending fatigue tester is used to perform the accelerated degradation tests, incorporating the acceleration factor of tensile force. Assuming that the life of wire ropes is log-normally distributed, two life estimation methods are suggested and their results are compared. The first method estimates the life of wire ropes utilizing the accelerated life model with pseudo lives obtained from a linear regression model. The second method estimates the life using a logistic model based on failure probability.

• The Journal of the Korea institute of electronic communication sciences
• /
• v.8 no.2
• /
• pp.313-319
• /
• 2013

This study shows the results of safety analysis obtained from the three different wire rope connections in the RPSD (Rope Platform Screen Door) system, which are the rope connected at both ends, the ropes connected by a pulley at both ends, and the ropes connected by many pulleys at both ends. With a constant load applied, the displacements in the ropes connected by a pulley at both ends and the ropes connected by many pulleys at both ends are smaller than that in the rope connected at both ends. There are no any special different displacements between the ropes connected by a pulley at both ends and the ropes connected by many pulleys at both ends. The displacement in the wire rope diameter of 6mm is smallest of 4.83mm and the strains from the displacements in the ropes connected by a pulley at both ends and the ropes connected by many pulleys at both ends are very small.

• Journal of Sensor Science and Technology
• /
• v.10 no.1
• /
• pp.33-41
• /
• 2001

Wire ropes have been widely used in industrial applications, wherever heavy weight should be carried safely or mechanical energy should be transmitted fast. Especially, wire rope failures in operating elevator may lead to extensive property damage and serious injury to nearby personnel. Hence, it is very important to inspect wire rope periodically. Failure defection of wire rope requires fundamental knowledge of wire rope construction, rope behavior, properties of fault, sensing and signal processing method. In this research, the development of a new fault detecting system incorporating Hall-effect sensors to detect flaws such as abrasion, broken wire, corrosion and deformation for aged wire ropes in elevator, is described. For using a detector as a portable instrument, several performances for implementing sensing part with Hall-effect sensor, analog signal processing unit and programs are described. Experiments and field testing results for the implemented detecting system are also given. As a result, it is verified that the detecting system has good efficiency for inspecting faults of aged wire ropes in service.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.24 no.5 s.176
• /
• pp.1246-1253
• /
• 2000

Wire ropes are widely used in cable car, suspension bridge and elevator, etc. and there has been a growing need for ropes of large diameter. The theoretical procedures to obtain the stiffness coefficients of wire ropes, using previously reported theory, are programmed and the verification of the program is made. The effects of lay angle on the stiffness of strand are researched and comparisons on stiffness of rope are made according to the lay type. Axial stiffness optimization problems with coupling and torsional stiffness constraints are formulated and the effects of constraints on other stiffness coefficients on axial stiffness optimization are investigated.

• Proceedings of the Korean Institute of Navigation and Port Research Conference
• /
• 2002.11a
• /
• pp.155-159
• /
• 2002

Wire ropes are used in a myriad of various industrial applications such as elevator, mine hoist, construction machinery, lift, and suspension bridge. Especially, wire rope of crane is important component to container transfer. If it happens wire rope failures in operating, it may lead to safety accident, economic power loss by productivity decline, competitive power decline of container terminal and so on. To solve this problem, we developed wire rope fault detecting system as a portable instrument, and this system is consisted of 3 parts that fault detecting part using hall sensor, permanent magnets and analog unit, and digital signal processing part using data acquisition card, monitoring part using wavelet transform, denoising method. In this paper, a wire rope is scanned by this system after makes several broken parts on the surface of wire rope artificially. All detected signal has external noise or disturbance according to circumstances. So, we applied to discrete wavelet transform to extract a signal from noisy data that was used filter. In practical applications of denoising, it is shown that wavelet pursue it with little information loss and smooth signal display. It is verified that the detecting system by denoising has good efficiency for inspecting faults of wire ropes in service. As a result, by developing this system, container terminal could reduce expense because of extension of wire ropes exchange period and could competitive power. Also, this system is possible to apply in several fields like that elevator, lift and so on.

• Journal of the Computational Structural Engineering Institute of Korea
• /
• v.25 no.5
• /
• pp.375-380
• /
• 2012

In this study, dynamic load and dynamic contact force between a building block and wire ropes of a goliath crane are calculated during lifting or turn-over of a building block for the design of an optimal lug arrangement system. In addition, a multibody dynamics kernel for implementing the system were developed. In the multibody dynamics kernel, the equations of motion are constructed using recursive formulation. To evaluate the applicability of the developed kernels, the interferences and dynamic contact force between the building block and wire ropes were calculated and then the hull structural analysis for the block was performed using the calculation result.

• Journal of the Korea Concrete Institute
• /
• v.27 no.3
• /
• pp.207-214
• /
• 2015

This study examined the feasibility of wire ropes as lateral reinforcement at the boundary element of heavyweight concrete shear walls. The spacing of the wire ropes varied from 60 mm to 120 mm at an interval of 30 mm, which produces the volumetric index of the lateral reinforcement of 0.126~0.234. The wire ropes were applied as a external hoop and/or internal cross-tie. Five shear wall specimens were tested to failure under constant axial load and cyclic lateral loads. Test results showed that with the increase of the volumetric index of the lateral reinforcement, the ductility of shear walls tended to increase, whereas the variation of flexural capacity of walls was minimal. The flexural capacity of shear walls tested was slightly higher than predictions determined from ACI 318-11 procedure. The displacement ductility ratio of shear walls with wire ropes was higher than that of shear wall with the conventional mild bar at the same the volumetric index of the lateral reinforcement. In particular, the shear walls with wire rope index of 0.233 achieved the curvature ductility ratio of more than 16 required for high-ductility design.

• Journal of the Computational Structural Engineering Institute of Korea
• /
• v.25 no.2
• /
• pp.119-127
• /
• 2012

A wire rope is comprised of several metal wires which are wound together like a helix and it can resist relatively large axial loads, as compared with bending and torsional loads. A shipbuilding crane for erection such as a floating crane, a gantry crane, and a crawler crane hoists up and down heavy blocks by using these wire ropes. Thus, it is necessary to find dynamic properties of a wire rope in order to safely lift the blocks using the crane. In this study, a formula for calculating the tension and torsional moment acting on wire ropes of the crane was derived based on the existing study, and then dynamic simulation of the crane was performed based on the formula. The result shows that the dynamic simulation can be applied to find the safe method for block erection of shipyards.

• Journal of Navigation and Port Research
• /
• v.27 no.1
• /
• pp.97-102
• /
• 2003

Wire ropes are used in a myriad of various industrial applications such as elevator, mine hoist, construction machinery, lift, and suspension bridge. Especially, the wire rope of crane is important component to container transfer. If it happens wire rope failures during the operation, it may lead to safety accident, economic loss by productivity decline and so on. To solve this problem, we developed remote wire rope fault detecting system, and this system is consisted of 3 parts that portable fault detecting part, signal processing part and remote monitoring part. All detected signal has external noise or disturbance according to circumstances. So, we applied to discrete wavelet transform to extract a signal from noisy data. It is verified that the detecting system by de-noising has good efficiency for inspecting faults of wire ropes in service. As a result, by developing this system, container terminal could reduce expense because of extension fo wire ropes exchange period and could competitive power. Also, this system is possible to apply in several field such as elevator, lift and so on.

• Journal of Ocean Engineering and Technology
• /
• v.17 no.3 s.52
• /
• pp.33-38
• /
• 2003

This study focuses on an analytical approach to calculate crane-lifting forces for a sunken ship, with consideration to elongation of crane ropes. The method takes into account the relation of lifting forces acting in wire rope slings to the inclination of the ship's hull, including the effect of lug positions. For lifting analysis, the Euler angles are defined to represent the inclination of a sunken ship in developing the static force and moment equations. An additional compatibility condition is introduced in order to solve an indeterminate lifting analysis problem with 4 cranes. A set of lifting forces along the 4 crane ropes is calculated. A 3-dimensional example of the G/T 1500 oil tanker is analyzed. The results show that the information obtained by the method could be useful to engineers when conducting salvage work.