• Title/Summary/Keyword: wire rod

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Mechanical and Electrical Properties of an Al-Fe-Mg-Cu-B System Alloy for Electrical Wire Fabricated by Wire Drawing (인발가공에 의해 제조된 전선용 Al-Fe-Mg-Cu-B계 합금의 기계적 및 전기적 특성)

  • Jung, Chang-Gi;Hiroshi, Utsunomiya;Son, Hyeon-Taek;Lee, Seong-Hee
    • Korean Journal of Materials Research
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    • v.27 no.11
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    • pp.597-602
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    • 2017
  • In this study, an Al-0.7wt%Fe-0.2wt%Mg-0.2wt%Cu-0.02wt%B alloy was designed to fabricate an aluminum alloy for electrical wire having both high strength and high conductivity. The designed Al alloy was processed by casting, extrusion and drawing processes. Especially, the drawing process was done by severe deformation of a rod with an initial diameter of 12 mm into a wire of 2 mm diameter; process was equivalent to an effective strain of 3.58, and the total reduction in area was 97 %. The drawn Al alloy wire was then annealed at various temperatures of 200 to $400^{\circ}C$ for 30 minutes. The mechanical properties, microstructural changes and electrical properties of the annealed specimens were investigated. As the annealing temperature increased, the tensile strength decreased and the elongation increased. Recovery or/and recrystallization occurred as annealing temperature increased, and complete recrystallization occurred at annealing temperatures over $300^{\circ}C$. Electric conductivity increased with increasing temperature up to $250^{\circ}C$, but no significant change was observed above $300^{\circ}C$. It is concluded that, from the viewpoint of the mechanical and electrical properties, the specimen annealed at $350^{\circ}C$ is the most suitable for the wire drawn Al alloy electrical wire.

A Characteristics of Flow and Heat Transfer for Variation of Turbulence Intensity In the Two-Dimensional Channel Impinging Jet (2차원 채널 충돌제트에서 난류강도의 변화에 대한 유동 및 열전달 특성)

  • Yoon, Soon Hyun;Kim, Dong Keon;Kim, Moon KyounK
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.6
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    • pp.753-760
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    • 1999
  • Experiments were conducted to investigate the effect of the initial turbulent intensity on the flow and heat transfer characteristics for a two-dimensional impinging jet. A square rod was installed at the nozzle exit to increase initial turbulent intensity. A hot wire probe and thermochromic liquid crystal technique were used to measure the turbulent intensity and the surface temperature. All measurements were made over a range of nozzle-to-plate distance from 1 to 10 at Re=20,000. When the rod is not installed, the maximum stagnation point Nusselt number is occurred at H/B=9. A higher initial turbulent intensity enhanced the heat transfer on the surface. A correlation between stagnation point Nusselt number and turbulent intensity are presented.

On Monitoring of Induced Stress and Displacement for Support Design around Tunnel in Weak Rock (연약 암반내 터널 보갱법 설계를 위한 2차 응력 및 변위 계측에 관한 연구)

  • 임한욱;이상은
    • Tunnel and Underground Space
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    • v.4 no.3
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    • pp.297-304
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    • 1994
  • This study aimed at analysis of induced stress and deformation behavior in rock mass around coal seams of Sam Chuck coal mine. For this study Vibrating Wire Stressmeters and Multi-point Borehole Extensometers were installed in the area of coal shale near coal seams. Induced stress and displacement in this area were coutinuously increased for 6 days from the begining of measurement, and then converged. But induced stress and displacement occurred when there were another openings by tunnelling and mining. The value of final induced stress was 21.8kgf/$\textrm{cm}^2$, displacement of rod extensometer was 1.3 mm at arch. Especially, over 1 mm of displacement between E2 and E3 in rod extensometer was measured.

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Characteristics of Transient Grounding Impedances of Rod Electrodes (봉상접지극의 임펼스 전류에 대한 과도접지임피던스 특성)

  • Lee, B.H.;Park, J.S.;Yang, J.J.;Lee, S.C.
    • Proceedings of the KIEE Conference
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    • 1997.07e
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    • pp.1645-1647
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    • 1997
  • Electronic circuits are becoming more vulnerable owing to the development of integrated circuit. Computer and info-communication facilities are very sensitive to surges caused by lightning, and they can suffer a malfunction and damage. Recent concern about damage and upset caused by transient overvoltages has focused on surge protection. The most important parameter in surge protection is the transient grounding impedance. In this paper, the transient grounding impedances of a rod electrode have been measured under impulse current waves. Z-t, Z-i and V-i characteristics of the grounding electrode in according to the length of the grounding lead wire were obtained and analyzed.

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A Study on the Temperature and Electrical Characteristics of Carbon Heater (카본 발열체의 온도 및 전기적 특성에 관한 연구)

  • Jin, Z.H.;Shim, K.J.;Kong, T.W.;Jeong, H.M.;Chung, H.S.
    • Journal of Power System Engineering
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    • v.10 no.1
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    • pp.71-76
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    • 2006
  • This paper aims to study several type heaters which are mica heater, film heater, quartz heater and rod heater and to get an temteraturel and electrical characteristics. These four type heaters have a merit in many fields than present electric heater with nichrome wire. Carbon and mica plate heater have higher heat efficiency and less electromagnetic waves. Also it has been reported that far infrared ray emission from this heater is good for our health. Additionally heating element is thin and lighter plate. For these reasons, they will be widely used to various application such as room-heating or manufacturing goods. Experimental result confirmed that when 220V current authorized, the temperature, electric current, electric power and the resistance rise to stationary state in early stage. Moreover, the temperatures and electric characteristics show a good stability.

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Manufacturing of High-Strength and High-Ductility Pearlitic Steel Wires Using Noncircular Drawing Sequence (비원형 신선을 이용한 고강도-고연성 펄라이트 강선의 제조)

  • Baek, Hyun Moo;Hwang, Sun Kwang;Joo, Ho Seon;Im, Yong-Taek;Son, Il-Heon;Bae, Chul Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.7
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    • pp.743-749
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    • 2014
  • In this study, a noncircular drawing (NCD) sequence for manufacturing high-strength and high-ductility pearlitic steel wires was investigated. Multipass NCD was conducted up to the 12th pass at room temperature with two processing routes (defined as the NCDA and NCDB), and compared with the wire drawing (WD). During the torsion test, delamination fracture in the drawn wire was observed in the 10th pass of the WD whereas it was not observed until the 12th pass of the NCDB. From X-ray diffraction, the circular texture component that increases the likelihood of delamination fracture of the drawn wire was rarely observed in the NCDB. Thus, the improved ability of the multipass NCDB to manufacture high-strength pearlitic steel wires with high torsional ductility compared to the WD (by reducing the likelihood of delamination fracture) was demonstrated.

A Billet Heat Transfer Modeling during Reheating Furnace Operation

  • Jang, Yu-Jin;Kim, Sang-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.863-868
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    • 2004
  • Reheating furnace is an essential facility of a rod mill plant where a billet is heated to the required rolling temperature so that it can be milled to produce wire. Sometimes, it is also necessary to control a transient billet temperature pattern according to the material characteristics to prevent a wire from breaking. Though it is very important objective to obtain a correct information of a billet temperature during furnace operation. Consequently, a billet temperature profile must be estimated. In this paper, a billet heat transfer model based on FEM (Finite Element Method) with spatially distributed emission factors is proposed and a measurement is also carried out for two different furnace operation conditions. Finally, the difference between the model outputs and the measurements is minimized by using the new optimization algorithm named uDEAS(Univariate Dynamic Encoding Algorithm for Searches) with multi-step tuning strategy. Hence, the information of billet temperatures can be obtained by using proposed model on various furnace operation conditions.

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Finite Element Analysis on Formability of Parabolic Shape (포물선형상의 성형성에 관한 유한요소해석)

  • Chung, Sang-Won;Lee, Kyung-Won
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.677-682
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    • 2012
  • For the product with small diameter, long column, and parabolic shape, the forging formability of the high-carbon steel wire rod was investigated in this study. By using the three-dimensional finite element method, the formability of wire was reviewed by forming analysis for the desired parabolic shape of local part. Analysis results due to forging direction, forging velocity, friction coefficient and constraint location were also investigated. On the basis of these results, it is noted that the forging direction has the big influence when the product with long column is forged. As the forging velocity increases, buckling tends to be limited and formability of parabolic shape is improved. By constraining the lower parabolic shape part to suppress plastic strain, the effect depending on friction coefficient is not almost appeared. And good parabolic shape is obtained at the region of the forging velocity of more than 0.5 m/s.

Optimal design of robot for inspection and maintenance of pressurizer in the nuclear power plant (원자력발전소 가압기 점검보수 로봇의 최적화 설계)

  • 엄재섭;정승호;김승호
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1696-1699
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    • 1997
  • The robot mainpulator for inspection of pressurizer in the nuclear power plant has been developed, which consists of four parts : 2 arms, movable gripper, base frame, contorl console. To extract the damaged electric heating rod inside pressurizer, the gripper has been developed using wire lope and self-locking mechanism. for the examination of the structural stability of the robot manipulator, stress analysis is performed by using the ANSYS code.

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A Study on the Fatigue Fracture Behavior of Heat Cycle of Welded Dissimilar (이종금속 용접재의 열 사이클에 따른 피로파괴 거동에 관한 연구)

  • 신근하;김진덕
    • Journal of the Korean Society of Safety
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    • v.8 no.1
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    • pp.59-63
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    • 1993
  • It is very difficult to find not only optimized welding condition but also fatigue characteristics of the dissimilar weld. In this study. Low carbon steel (SS41) and austenitic stainless steel (STS304) were welded by GTAW welding with STS309 stainless wire rod and Single Edge Notch specimens were used for the examination of fatigue behavior on welding heat cycle. The fatigue crack growth rate in HAZ of SS41 was the highest. The second was in STS304 bond line and the lowest was in HAS of STS304.

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