• Title/Summary/Keyword: winding deformation

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Evaluation of the Residual Strength of CFRP Composite Pressure Vessel After Low Velocity Impact (CFRP 복합재압력용기의 충격후 잔류강도저하특성 평가)

  • Park, Jae-Beom;Kim, Dong-Ryun;Hwang, Tae-Kyung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.439-442
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    • 2009
  • In this study, the residual strength of CFRP filament winding pressure vessel after low velocity impact was evaluated quantitatively. After impact test, the pressure vessel was sectioned to produce 25 mm-wide ring specimen and the bursting pressure of this specimen was measured. A finite element model was also fabricated to investigate the deformation and stress distribution characteristics of the impacted CFRP vessel. The degradation of the residual strength along with the increase of impact energy was successfully measured and reviewed.

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Critical current and AC loss characteristic of Coated Conductor under bending (Coated Conductor의 굽힘변형에 따른 임계전류 및 교류손실 특성)

  • Kim, Hae-Joon;Sim, Ki-Deok;Kim, Seok-Ho;Cho, Jeon-Wook;Jang, H.M.;Lee, S.K.
    • Progress in Superconductivity and Cryogenics
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    • v.10 no.3
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    • pp.23-26
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    • 2008
  • Constructions of coated conductor which is differently from Bi-2223 is comprised multiple coatings on a base material or substrate and designed to achieve the highest degree of alignment possibility of the atoms in the superconductor material. In this study, we are measured and analyzed degradations of critical current according to diameter. In addition to study the effects of bending strain, we observed the AC loss of coated conductor and carried out analytical study for relation between Ic degradation and AC loss as well. The measurement of AC loss and numerical calculation was carried out based on Norris theory to compare with experimental results. The relationship between critical current and AC loss of HTS tapes with partial deformation by mechanical stress was studied. These results will amount the most important basis data in the of HTS cable, magnet, etc that winding work is required.

Hoop Ring Test Method to Evaluate the Fiber Material Properties of Composite Motor Case (Hoop ring 시험방법을 이용한 복합재연소관의 섬유방향 물성 평가)

  • Hwang, Tae-Kyung;Park, Jae-Byum;Kim, Hyung-Kun;Lee, Sang-Woo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.429-432
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    • 2009
  • The deformation and burst pressure of composite motor case highly depends on fiber material properties. Therefore, measuring exact fiber material properties is a priority item to develop a advanced composite motor case. However, the fiber material properties in composite motor case is very sensitive on the various processing variables (equipment, operator and environmental condition etc..)and size effect, so the fiber material properties can't be measured exactly from the existing specimen test method. This paper suggests a newly developed test method, hoop ring test, that is capable of pressure testing with ring specimens extracted from real composite motor case. The results of hoop ring test showed excellent agreement with measured fiber material properties from hydro-burst test with full scale composite motor cases.

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Stress analysis of high-temperature superconducting wire under electrical/magnetic/bending loads

  • Dongjin Seo;Yunjo Jung;Hong-Gun Kim;Hyung-Seop Shin;Young-Soon Kim
    • Progress in Superconductivity and Cryogenics
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    • v.25 no.4
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    • pp.19-23
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    • 2023
  • The Second-generation high-temperature superconducting (HTS) Rare-Earth Barium Copper Oxide (REBCO) wire is a composite laminate having a multi-layer structure (8 or more layers). HTS wires will undergo multiple loads including the bending-tension loads during winding, high current density, and high magnetic fields. In particular, the wires are subjected to bending stress and magnetic field stress because HTS wires are wound around a circular bobbin when making a high-field magnetic. Each of the different laminated wires inevitably exhibits damage and fracture behavior of wire due to stress deformation, mismatches in thermal, physical, electrical, and magnetic properties. Therefore, when manufacturing high-field magnets and other applications, it is necessary to calculate the stress-strain experienced by high-temperature superconducting wire to present stable operating conditions in the product's use environment. In this study, the finite element model (FEM) was used to simulate the strain-stress characteristics of the HTS wire under high current density and magnetic field, and bending loads. In addition, the result of obtaining the neutral axis of the wire and the simulation result was compared with the theoretical calculation value and reviewed. As a result of the simulation using COMSOL Multiphysics, when a current of 100 A was applied to the wire, the current value showed the difference of 10-9. The stress received by the wire was 501.9 MPa, which showed a theoretically calculated value of 500 MPa and difference of 0.38% between simulation and theoretical method. In addition, the displacement resulted is 30.0012 ㎛, which is very similar to the theoretically calculated value of 30 ㎛. Later, the amount of bending stress by the circular mandrel was received for each layer and the difference with the theoretically obtained the neutral axis result was compared and reviewed. This result will be used as basic data for manufacturing high-field magnets because it can be expanded and analyzed even in the case of wire with magnetic flux pinning.

Implementation of Low Frequency Welding Pre-heating System Using Induction Heating (유도가열 기법을 이용한 저주파 용접예열 시스템 구현)

  • Yang, Juyeong;Kim, Soochan;Park, Junmo
    • Journal of the Institute of Convergence Signal Processing
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    • v.19 no.2
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    • pp.61-67
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    • 2018
  • Welding preheating means that the surface of the base material to which the metal is welded before the main welding is heated to a constant temperature. It prevents the cracks of the adjacent influences such as reduction of material hardening degree by controlling the cooling rate, suppression of segregation of impurities, prevention of thermal deformation, and moisture removal. For this reason, it is a necessary operation for high quality welding. Induction heating is an efficient heating method that converts electric energy into heat energy by applying electromagnetic induction phenomenon. Compared with combustion heat generated by gas and liquid, it is clean, stable, and economical as well as rapid heating. It can be heated regardless of the shape, depth and material of the heating body by modifying the shape of the frequency and the coil with a simple structure. In this paper, we implemented a low frequency welding preheating system using induction heating technique and observed the temperature changes of coil resistance, inductance and automotive transmission parts according to the height of each transmission in winding coil for three kinds of automotive transmission parts. We confirmed that the change of current is a very important factor in the low frequency heating.