• Journal of the Korean Society for Precision Engineering
• /
• v.31 no.2
• /
• pp.125-131
• /
• 2014

Winding is an integral operation in almost every roll-to-roll continuous process and center-winding is suitable and general scheme in the winding system. However, the internal stresses within center-wound rolls can cause damage such as buckling, spoking, cinching, etc. It is therefore necessary to analyze the relationship between taper tension in winding section and internal stress distribution within center-wound roll to prevent the winding failure. In this study, an optimal taper tension control method with parabolic taper tension profile for producing high quality wound roll was developed. The new logic was designed from analyzing the winding mechanism by using the stress model in center-wound rolls. The performance of the proposed taper tension profile was verified experimentally.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2003.11a
• /
• pp.350-355
• /
• 2003

This paper presents results of vibration analysis of a end-winding of large generator for fossil power plant. A finite element analysis using a commercial S/W is performed to calculate alternating electromagnetic forces, mainly of 120㎐ in 60㎐ machines, acting on the end-winding, and then to calculate forced response of the end-winding under electromagnetic forces. Also, this paper presents analytical and experimental modal analysis results of generator end-winding to validate FE model. We calculated forced response of end-winding on 120㎐, double rotating frequency. These results will be used to evaluate structural reliability of end-winding and applied to update model.

• The Transactions of the Korean Institute of Electrical Engineers A
• /
• v.52 no.3
• /
• pp.173-178
• /
• 2003

This paper proposes a three-winding transformer protective relaying algorithm based on the ratio of the induced voltages (RIV). The RIV of the two windings is the same as the turn ratio for all operating conditions except an internal fault. For a single phase and a three-phase transformer containing the wye-connected windings, the induced voltages of the windings are estimated. For a three-phase transformer containing the delta-connected windings, the induced voltage differences are estimated using the line currents, because the winding currents are practically unavailable. The algorithm can identify the faulted phase and winding if a fault occurs on one phase of a winding. The test results clearly show that the algorithm successfully discriminates internal winding faults from magnetic inrush. The algorithm not only does not require hysteresis data but also can reduce the operating time of a relay.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.05a
• /
• pp.478-482
• /
• 2002

Recently, the demand for the optical cable is rapidly glowing because the number of internet user increases and high speed internet data transmission is required. To meet this demand, it is necessary to have a sufficient manufacturing capability for mass and high-quality production. But the present optical cable winding system has some serious problems such that the optical cable of radius (6 mm -40 mm) is often piled up and collapsed usually at the edge of the bobbin in the process of the cable winding. It is often necessary to have an additional operator in order to adjust the cable, which causes the productivity decrease. In order to improve a performance of cable winding system which deals with relatively thick cable( radius : 6 mm -40 mm ), we developed a new guiding system for a high-speed self-align cable winding. First of all, the winding mechanism was analyzed. Synchronization logics for the motions of winding, traversing, and the guiding were created and implemented by using the PLC and guiding system controller in a prototype cable winding system manufactured in the CILS( Computer Integrated Large scale System ) lab. An experimental verification was carried out to validate the logic. Results showed that the winding system with the developed guiding system outperformed in reducing pile-up and collapse in the high-speed winding(up to 300 mm/s) compared with the system without the guiding system.

• Journal of Korea Technical Association of The Pulp and Paper Industry
• /
• v.36 no.3
• /
• pp.60-66
• /
• 2004

The effects of roll diameter, winding time, winding methods and relative humidity on curl In newsprints(46$g/m^2$, 54 $g/m^2$, and 54 $g/m^2$ SNC) are examined. The larger MD curl appears at smaller roll diameter, with the extension of winding time, and at the treat ment of soft nip calendering. The MD curl shows the back side curl at winding methods with top side as outer side(TSO), and the top side curl with top side as inner side(TSI). While the CD curl in newsprints( 46 $g/m^2$, and 54 $g/m^2$ SNC) treated with calender is hardly influenced by the storage times, roll diameter, and winding methods. However the CD curl in newsprint(54 $g/m^2$) gradually increases to a two weeks, and then hold constant regardless of roll diameter and winding methods.. The CD curl shows always the top side curl regardless of winding methods. At high relative humidity, the CD curl largely reduces, but the MD curl is not nearly changed. Especially, the CD curl in news-prints(54 $g/m^2$ SNC) is little affected by the changes of relative humidity.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.21 no.12
• /
• pp.2029-2037
• /
• 1997

In a web winding process, the contact roll plays many important roles including air-entrainment control and WIT(Wound In Tension) regulation. The behavior of contact roll significantly affects the winding tension characteristics specifically at the time of contact when the speeds of contact roll and the winding roll are not synchronized. A mathematical model for the web, the winding roll, and the contact roll is derived. By using the model derived, a nonlinear PID(NPID) controller is designed to control the winding tension at the time of contact and separation between the contact roll and the winding roll. Computer simulation study showed that the performance of the winding system with the NPID controller significantly improved compared with that of a system with PID controller.

• Progress in Superconductivity and Cryogenics
• /
• v.14 no.1
• /
• pp.30-33
• /
• 2012

A double pancake winding method is widely used to make the superconducting magnet, using high temperature superconductor (HTS) tape. In the double pancake winding method, the joints with contact resistances between double pancake coils are inevitably needed. The electrical joule heating on the contacts causes refrigerant loss during operation. And a space outside the winding, for splices and mechanical support, is more than that for its layer-wound equivalent. In this paper, a double pancake winding method in order to reduce the number of the joints was proposed. Both of the double pancake coils using the conventional winding method and the proposed winding method have been fabricated and tested to make the solution technically feasible in the double pancake winding method. Especially, critical-current tests of the fabricated double pancake coils were conducted in order to show the same performance and confirm contact resistances between double pancake coils.

• The Transactions of The Korean Institute of Electrical Engineers
• /
• v.63 no.1
• /
• pp.54-62
• /
• 2014

This study deals with the design and characteristics analysis on a linear synchronous motor (LSM) with a long stator and phase concentrated winding (PCW) to apply for a propulsion system such as a roller coaster for leisure facilities. First of all, the required propulsion force of LSM is computed and its design with double sided permanent magnets (PMs) and a phase concentrated winding is processed. The phase concentrated winding is composed of a module with each A, B, and C phase unlike an conventional concentrated winding (CW). It has an advantage of the installation and manufacture, compared to the conventional concentrated winding in the propulsion system for leisure facilities that have a long acceleration area and stator configuration placed on rail continuously. Thus, the design for the propulsion system and characteristics comparison between the phase concentrated winding and concentrated winding are carried out in this paper. Also, the analysis on dynamic characteristics is conducted to confirm the performance at operation.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.26 no.2
• /
• pp.35-41
• /
• 2003

This paper proposes a heuristic scheduling algorithm to satisfy the customer's due date in the production process under make to order environment. The goal is to achieve the machine scheduling in the transformer winding process, in which consists of parallel machines with different machine performances. The winding is important production process in the transformer manufacturing company. The efficiency of the winding machines is different according to the voltage capacity and the winding type. This paper introduces a heuristic approach in the transformer winding process where the objective function is to minimize the total tardiness of jobs over due dates. The numerical experiment is illustrated to evaluate the performance.

• KCI Concrete Journal
• /
• v.14 no.4
• /
• pp.139-144
• /
• 2002

Concrete filled FRP tube has lately attracted attention as the member that can substitute the conventional reinforced concrete. Glass fiber and carbon fiber are some of available materials for FRP tube. Carbon tube is filament wound with specified winding angle to meet the appropriate capacity demands. Confinement effect of carbon tube is varied according to winding angle. In this study, a total 4 of large scale circular specimens of 30cm diameter and 60cm height is tested. To estimate the effect of winding angle and thickness of carbon tube on the increased confined compressive strength, the test tube are wound with $\pm45^{\circ}\;and\;\pm30^{\circ}$ with two types of thickness, 2mm and 3mm, respectively. It is shown that effectively increased confined strength and ductility are observed from the specimens with $\pm45^{\circ}$ winding angle than $\pm30^{\circ}$ winding angle. Increasing thickness is not as effective as adjusting winding angle for the confinement of concrete core.