• Proceedings of the KIEE Conference
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• 대한전기학회 2005년도 제36회 하계학술대회 논문집 B
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• pp.1234-1236
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• 2005

High temperature superconducting(HTS) windings for an HTS transformer which have been developed have two kinds of type, one is the layer type and the other is disk type. The disk type windings have advantages over the layer type ones for a power transformer such as good insulation and limit of voltage stress. But this kind of HTS winding generates excessive AC losses caused by strong magnetic field component perpendicular to the surface of the HTS wire. Nevertheless, the layer type windings have adopted for an HTS power transformer so far because of the small AC losses of the HTS windings. We propose a new winding method for a high voltage HTS transformer which has advantages of both type of HTS windings, and we call it continuous disk type HTS winding. This new type of HTS winding consists of pile of lots of HTS disk windings which have no resistive joint between them. A prototype of an HTS winding was fabricated by the new winding method we proposed and characteristic test was carried out. The test result shows that the new type HTS windings can be applied to HTS power transformers, especially to the high voltage ones.

• Journal of Aerospace System Engineering
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• 제13권3호
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• pp.1-8
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• 2019

The electromagnetic forces generate a torque on the gimbal motor, and changes in the coil current causes torque ripple. This affects the gimbals' speed and results to unstable satellite attitude. It is therefore essential to reduce the torque ripple of the gimble motor with the aim of improving the attitude control accuracy of the satellite. This paper theoretically analyzes the torque generated from the modeling of a motor for general concentrated winding and distributed winding. The prototype was designed and fabricated through selection of the winding that reduces the torque ripple through simulation results. The results of the magnetic fields' theoretical analysis and the back electromotive force of the prototype were compared with the calibrated results for verification of conformity and manufacture of the design. The low-speed test proved that the torque ripple is reduced by improving the speed stability.

• Journal of Korean Society for Quality Management
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• 제51권2호
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• pp.283-296
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• 2023

Purpose: The purpose of this study is to actually implement and verify whether welding defects can be detected in real time by utilizing deep learning AI solutions in the welding process of electric vehicle hairpin winding motors. Methods: AI's function and technological elements using synthetic neural network were applied to existing electric vehicle hairpin winding motor laser welding process by making special hardware for detecting electric vehicle hairpin motor laser welding defect. Results: As a result of the test applied to the welding process of the electric vehicle hairpin winding motor, it was confirmed that defects in the welding part were detected in real time. The accuracy of detection of welds was achieved at 0.99 based on mAP@95, and the accuracy of detection of defective parts was 1.18 based on FB-Score 1.5, which fell short of the target, so it will be supplemented by introducing additional lighting and camera settings and enhancement techniques in the future. Conclusion: This study is significant in that it improves the welding quality of hairpin winding motors of electric vehicles by applying domestic artificial intelligence solutions to laser welding operations of hairpin winding motors of electric vehicles. Defects of a manufacturing line can be corrected immediately through automatic welding inspection after laser welding of an electric vehicle hairpin winding motor, thus reducing waste throughput caused by welding failure in the final stage, reducing input costs and increasing product production.

• Proceedings of the KSR Conference
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• 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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• pp.2310-2316
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• 2011

In order to apply Interior Permanet Magnet Synchronous Motor(IPMSM) to the propulsion system of the railway transit, 110 (kW) class IPMSMs with high-power density are designed as a concentrated winding model and a distributed winding model in this study. The concentrated winding model designed in this study is 6 poles/9 slots and the distributed winding model is 6 poles/36 slots. In general, the eddy current losses in the permanent magnets of IPMSM are caused by the slot harmonics. The thermal demagnetization of the magnet by the eddy current losses at high rotational speed often becomes one of the major problems in the IPMSM with a concentrated windings especially. A design to reduce eddy current losses in permanent magnets design is important in IPMSM for the railway vehicle propulsion system which requires high-speed operation. Therefore, a method to devide the permanent magnet is proposed to reduce the eddy current losses in permanent magnet in this study. Authors analyze the variation characteristics of the eddy current losses generated in permanent magnet of the concentrated winding model by changing the number of the division of the permanent magnets.

• Journal of Electrical Engineering and Technology
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• 제12권1호
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• pp.472-477
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• 2017

In this work, the current limiting and recovery characteristics of a flux-lock type superconducting fault current limiter (SFCL) with series connection of two coils were effectively improved by adding a third winding into the conventional flux-lock type SFCL with series connection of two coils. To confirm the contribution of the third winding to the current limiting and recovery characteristics of this type of the SFCL, short-circuit testing was carried out with consideration of the third winding, and the effect of the third winding on the current limiting and recovery characteristics was examined by comparative analysis of the amplitude of the limited fault current and the power burden of the high-TC superconducting (HTSC) element comprising the SFCL. Through the analysis of both the limiting impedance and the operational current as the main design parameter of the SFCL, the improved current limiting and recovery characteristics of the flux-lock type SFCL using the third winding could be verified.

• Journal of Magnetics
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• 제21권3호
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• pp.431-436
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• 2016

In the design of transformer winding, natural vibration frequency is an important parameter. This paper presents a 2D model to calculate axial vibration natural frequency of power transformer winding based on the elastic dynamics theory, and according to the elastic support equivalent principle of radial pressboards. The 3D model to calculate natural vibration frequency can be simplified as a 2D one as the support of pressboards on the winding is same. It is verified that results of the 2D model are consistent with those of 3D one, but the former can achieve much higher calculation efficiency. It shows that increasing the width and number of pressboards can improve axial natural frequency through formula analysis and simulation, and also the relations between the changes of axial pre-compression and axial natural vibration frequency on the windings are investigated. Finally, the proposed 2D model's effectiveness is proved when compared with tested ones.

• Transactions of the Korean Society of Mechanical Engineers B
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• 제21권7호
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• pp.928-938
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• 1997

The end winding is an important part in induction motor for thermal analysis. But there is little information on the heat transfer coefficient of that surfaces because of geometrical complexity. So our experimental object is to know the heat transfer coefficient of end winding and find the optimum design parameter of rotor fan. Carbon coated papers were used for a uniform heat generating surfaces which were easy to fabricate. The experiments of some parameters were performed as varying rotation speed of rotor fan. We obtained the local and average Nusselt number of the end winding surfaces by correcting radiation and conduction losses errors. The results showed that the average Nusselt number increased with rotor fan blade number and width but decreased with end winding length. However, the increasing limits existed in the case of rotor fan width and blade number. So optimum design value were obtained for rotor fan width and blade numbers.

• Transactions of the Korean Society of Mechanical Engineers A
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• 제26권2호
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• pp.308-313
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• 2002

It is known that the composite material shafts using on small boats have various advantages comparing to forged steel shafts, fur examples, specific strength, fatigue strength, corrosion, etc. The analysis of the stresses and strains in the composite material shafts made by filament winding method is presented in this paper. The classical laminated plate theory is applied on the patch cut from the composite material hollow shafts. It is verified that the composite material hollow shafts of diameter 40 mm is the most optimum when the ratio of the inner diameter to the outer is 0.4 and winding angle is 45$^{\circ}$. It is also proven that the shear strain does not change seriously between 30$^{\circ}$and 60$^{\circ}$of winding angles. It is dangerous when the winding angle is over 75$^{\circ}$because the values of shear strain and stress produced on the shaft are too high so it must be avoided to wind the filament by the angle over 75$^{\circ}$.

• Journal of the Korean Society for Precision Engineering
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• 제33권2호
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• pp.115-119
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• 2016

Winding is one of the major processes in roll-to-roll systems. Taper tension profile in a winding determines the distribution of stress in the radial direction, i.e., the radial stress in the wound rolls. Maximum radial stress is major cause of material defect, and this study has been actively proceeded. Traditional models of radial stress model were focused on flexible and light substrate. In this study, we developed an advanced radial stress model including effects of both these parameters(weight and stiffness) on the radial stress. The accuracy of the developed model was verified through FEM(Finite Element Method) analysis. FEM result of maximum radial stress value corresponds to 99 % in comparison to result with the model. From this study, the material defects does not occur when the steel winding. And steel industry can be applied to improve the winding process.

• Journal of the Korean Society for Precision Engineering
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• 제32권12호
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• pp.1011-1016
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• 2015

In a roll-to-roll continuous system, winding is one of the most important processes since it determines the quality of the final manufactured products such as flexible film and printed electronic devices. Since an adequate winding tension can reduce the incidence of the defects that are derived from the inner stress of the wound roll such as starring and telescoping, it is necessary to determine the optimal taper-tension profile. In this study, an algorithm for the setting of an optimal taper-tension profile in consideration of the residual stress in the wound roll is suggested; furthermore, the algorithm was adjusted for the determination of an optimal taper-tension profile regarding the winding process of $10{\mu}m$ polypropylene (PP) film. As a result of the algorithm-generated, optimal taper-tension profile, the residual stress and radial stress in a PP wound roll were decreased to 27.37 % and 40.05 % (mean value), respectively.