• Title/Summary/Keyword: whirl response

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A Rotordynamic Analysis of Dry Vacuum Pump Rotor-Bearing System for High-Speed Operation (고속 운전용 건식진공펌프 로터-베어링 시스템의 전체동역학 해석)

  • Kim, Byung-Ok;Lee, An-Sung;Noh, Myung-Keun
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.3 s.42
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    • pp.47-54
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modem semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through the results of its 3-D finite element model. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated determinately and indeterminately by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of critical speeds and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, and unbalance responses under various unbalance locations. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

Rotordynamic Analysis of a Turbo-Chiller with Varying Gear Loadings Part II : A Driven High-Speed Compressor Pinion-Impeller Rotor-Bearing System (터보 냉동기의 변동 기어하중을 고려한 로터다이나믹 해석 Part II : 피동 고속 압축기 피니언-임펠러 로터-베어링 시스템)

  • 이안성;정진희
    • Journal of KSNVE
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    • v.9 no.5
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    • pp.1042-1049
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    • 1999
  • In the Part I has been reported a rotordynamic analysis of the driving motor-bull gear rotor-bearing system of a turbo-chiller. In this study, Part II, a rotordynamic analysis is performed with the turbo-chiller compressor pinion-impeller rotor system supported on two fluid film bearings. The pinion-impeller rotor system is driven to a rated speed of 14,600 rpm through a speed-increasing pinion-bull gear. It is modeled utilizing the finite element method for analysis. As loadings on the bearings due to the gear action are significant in the system considered, each resultant bearing load is calculated statically by considering the generalized forces of the gear action as well as the rotor itself. The two support bearings, the generalized forces of the gear action as well as the rotor itself. The two support bearings, partial and 3-axial groove bearings, are designed to take their varying loads along with their varying load angles, and they are also analyzed to give their rotordynamic coefficients. Then, a complex rotordynamic analysis of the compressor pinion-impeller rotor-bearing system is carried out to evaluate its stability, whirl natural frequencies and mode shapes, and unbalance responses under various loading conditions. Results show that the bearings and entire rotor system are well designed regardless of operating conditions, i.e., loads and operating speeds.

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Development of Dynamic Anlaysis Software for Rotor-Bearing Systems with Rotational Speed Depending Parameters (회전속도 의존매개변수를 갖는 회전체-베어링계의 동적해석프로그램 개발)

  • 장수현;이종원
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1991.04a
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    • pp.91-93
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    • 1991
  • DARBS는 저널베어링 및 구름베어링에 지지되어 있는 회전체-베어링계에 대한 동력학적 해석을 수행하는 프로그램이다. 해석에는 유한요소법(finite element method)을 이용하며 선회속도(whirl speed), 모우드 형성(mode shape), 임계속도(ciritical speed) 그리고 비동기 가진응답(asynchronous response)등에 대한 해석결과를 제공한다. 본 프로그램의 주된 특징은 람다 행렬(lambda matrices)의 개념을 도입하여 비동기 가진응답의 해석에 적용하 고, 베어링 상수와 자이로 효과와 같은 회전속도 의존성에 대하여 체계적인 접근방법을 사용했다는 점이다. 본 프로그램은 IBM PC 및 호환 기종에 적 합하도록 개발되었으며 기본적인 출력장치를 지원하는 S/W가 포함되어 있 다. 또한 대화식 데이타 입력과 메뉴처리방식을 채택하여 사용하기 편리하게 하였으며, 오류발생시 메세지가 나타나 오류수정을 용이하게 하였다.

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Dynamic Behaviour of a Radial Compliant Crank Mechanism Used in Scroll Compressor (스크롤 압축기에 적용된 가변반경 크랭크 기구의 동적 거동에 관한 연구)

  • 김태종;한동철
    • Tribology and Lubricants
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    • v.12 no.2
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    • pp.8-19
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    • 1996
  • Scroll compressor using a slide bushing type radial compliant crank mechanism is modelled, and it's dynamic behaviour characteristics are analyzed. Sealing forces generated in the flank surfaces of the orbiting scroll depending on the distance, e, from slide bushing center to crank pin center are calculated. From the stable condition of orbiting scroll for the moment equilibrium in tangential direction, the range of e is determined as 0$r_o$. Transient response of a crankshaft supported by two journal bearings is investigated, considering applied load, moment, and unbalance force by eccentric mass. As a result, conical whirl mode with circular orbits are obtained. The characteristics of journal orbits and frictional losses are calculated with a variation of viscosity and bearing clearance.

Effects of Rotor Misalignment in Airgap on Dynamic Response of an Eccentric Rotor in BLDC Motor

  • Kim, Tae-Jong;Kim, Kyung-Tae;Hwang, Sang-Moon;Park, No-Gill;Lee, Shi-Bok
    • Journal of Mechanical Science and Technology
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    • v.16 no.12
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    • pp.1576-1582
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    • 2002
  • Vibration of a BLDC motor is a coupled phenomenon between mechanical characteristics and magnetic origins which takes place through the motor airgap. When relative misalignment of a rotor in the airgap is introduced during assembly, the dynamic characteristics of the motor system are affected. The rotor-motor system used in a washing machine is modeled using FETM and magnetic forces in a BLDC motor with radial rotor eccentricity are determined analytically The transient whirl responses of a rotor system supported on two roller bearings with relative misalignment in the motor airgap are investigated by considering mechanical and magnetic coupling effects. Results show that rotor misalignment in the airgap considerably affects the vibration of the rotor-motor system.

Vibration Analysis of Cracked Rotor (균열 회전체의 진동해석)

  • Jun, Oh-Sung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.925-934
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    • 2005
  • The dynamic response due to the unbalance and crack and the quasi-static response due to gravity are analytically derived based on the complex transfer matrix. The additional slope is expressed as function of the bending moment at crack position based on the fracture mechanics concept, and inversely the bending moment is expressed as function of the additional slope at the crack position. At each angle step during the shaft revolution, the additional slope and bending moment are calculated by an iterative method. The transient behavior is considered by introducing Fourier series expansion concept for the additional slope. Simulation is carried out for a simple rotor similar to those available in the literature and comparison of the basic crack behavior is shown. Using the additional slope, the cracked rotor behavior is explained with the crack depth increased: the magnitude of the additional slope increases and the closed crack duration during a revolution decreases as the crack depth increases. The direction of unbalance is also shown as a factor to affect the crack breathing. Whirl orbits are shown near the sub-critical speed ranges of the rotor.

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Vibration Analysis of Flexible Rotor Having a Breathing Crack (개폐균열이 존재하는 유연 회전체의 진동해석)

  • Jun, Oh-Sung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.10 s.103
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    • pp.1137-1147
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    • 2005
  • The dynamic response due to the unbalance and crack and the quasi-static response due to gravity are analytically derived based on the complex transfer matrix. The additional slope is expressed as function of the bending moment at crack position based on the fracture mechanics concept, and inversely the bending moment is expressed as function of the additional slope at the crack Position. At each angle step during the shaft revolution, the additional slope and bending moment are calculated by an iterativemethod. The transient behavior is considered by introducing Fourier series expansion concept for the additional slope. Simulation is carried out for a simple rotor similar to those available in the literature and comparison of the basic crack behavior is shown. Using the additional slope, the cracked rotor behavior is explained with the crack depth increased: the magnitude of the additional slope increases and the closed crack duration during a revolution decreases as the crack depth increases. The direction of unbalance is also shown as a factor to affect the crack breathing. Whirl orbits are shown near the sub-critical speed ranges of the rotor.

Stability Analysis of a Herringbone Grooved Journal Bearing with Rotating Grooves (홈이 회전하는 빗살무늬 저널 베어링의 안정성 해석)

  • 윤진욱;장건희
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.4
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    • pp.247-257
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    • 2003
  • This paper presents an analytical method to Investigate the stability of a hydrodynamic journal bearing with rotating herringbone grooves. The dynamic coefficients of the hydrodynamic Journal bearing are calculated using the FEM and the perturbation method. The linear equations of motion can be represented as a parametrically excited system because the dynamic coefficients have time-varying components due to the rotating grooves, even in the steady state. Their solution can be assumed as a Fourier series expansion so that the equations of motion can be rewritten as simultaneous algebraic equations with respect to the Fourier coefficients. Then, stability can be determined by solving Hill's infinite determinant of these algebraic equations. The validity of this research is proved by the comparison of the stability chart with the time response of the whirl radius obtained from the equations of motion. This research shows that the instability of the hydrodynamic journal bearing with rotating herringbone grooves increases with increasing eccentricity and with decreasing groove number, which play the major roles in increasing the average and variation of stiffness coefficients, respectively. It also shows that a high rotational speed is another source of instability by increasing the stiffness coefficients without changing the damping coefficients.

Stability Analysis of a Fluid Dynamic Journal Bearing Considering the Tilting Motion (틸팅 운동을 고려한 유체 동압 베어링의 안정성 해석)

  • Kim, Myung-Gyu;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.394-400
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    • 2008
  • This paper presents an analytical method to investigate the stability of FDBs (fluid dynamic bearings) considering the tilting motion. The perturbed equations of motion are derived with respect to translational and tilting motion for the general rotor-bearing system with five degrees of freedom. The Reynolds equations and their perturbed equations are solved by using the FEM in order to calculate the pressure, load capacity, and the stiffness and damping coefficients. This research introduces the radius of gyration to the equations of notion in order to express the mass moment of interia with respect to the critical mass. Then the critical mass of FDBs is determined by solving the eigenvalue problem of the linear equations of motion. This research is numerically validated by comparing the stability chart of FDBs with the time response of the whirl radius obtained from the direct integration of the equations of motion. This research shows that the tilting motion is one of the major design considerations to determine the stability of rotating system. It also shows that the stability of FDBs considering only translation is overestimated in comparison with the stability of FDBs considering both translational and tilting motion.

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A Study for Application of Active Magnetic Bearing using Quantitative Feedback Theory (Quantitative Feedback Theory를 이용한 능동 자기베어링의 적용 연구)

  • Lee, Gwan-Yeol;Lee, Hyeong-Bok;Kim, Yeong-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.107-115
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    • 2001
  • Most of rotating machineries supported by contact bearing accompany lowering efficiency, vibration and wear. Moreover, because of vibration, which is occurred in rotating shaft, they have the limits of driving speed and precision. The rotor system has parametric variations or external disturbances such as mass unbalance variations in long operation. Therefore, it is necessary to research about magnetic bearing, which is able to support the shaft without mechanical contact and to control rotor vibration without being affected by external disturbances or parametric changes. Magnetic bearing system in the paper is composed of position sensor, digital controller, actuating amplifier and electromagnet. This paper applied the robust control method using quantitative feedback theory (QFT) to control the magnetic bearing. It also proposed design skill of optimal controller, in case the system has structured uncertainty, unstructured uncertainty and disturbance. Reduction of vibration is verified at critical rotating speed even external disturbance exists. Unbalance response, a serious problem in rotating machinery, is improved by magnetic bearing using QFT algorithm.

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