• Title/Summary/Keyword: wheel-rail profile

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Compatibility Analysis of Wheel/Rail Profile on Conventional Railway (기존철도 차륜/레일형상의 적합성 분석)

  • Hur, Hyun-Moo;Seo, Jung-Won;Chung, Heung-Chai;Goo, Dong-Hoe
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.934-939
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    • 2004
  • Railway wheel/rail contact conditions have an influence on dynamic behavior of rolling stock. If there are problems of incompatibility between wheel and rail, damages like wheel wear, wheel spalling, rail wear, etc are occurred. Especially wheel and rail profiles are important factor of vehicle curving performance, so compatibility study between wheel and rail has to be carried out preferentially, In this study, we have analyzed the compatibility between wheel and rail of KNR conventional line to improve the maintenance efficiency of wheel and rail. Thus we showed the results relating to wheel/rail geometric contact, vehicle running performances as the change of wheel/rail combination.

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Calculating the Contact Stress Resulting from Lateral Movement of the Wheel on Rail by Applying Hertz Theory

  • Ashofteh, Roya Sadat
    • International Journal of Railway
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    • v.6 no.4
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    • pp.148-154
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    • 2013
  • This article has tried to review the maximum contact stresses in the contact area of the wheel and rail as a result of lateral movement of the wheel on rail by taking advantage from Hertz theory. Since wheel movement on rail is accompanied by lateral movement due to wheel profile conisity, so the contact point of wheel and rail is not constant and the contact stresses are therefore changeable in every single moment. Since the shape of rail profile and rail inclination, wheel diameter and the mechanical properties of the wheel and rail are effective on the stresses of contact area, these parameters have been studied by applying Hertz theory. This article aims to calculate the contact stresses in different parts on the wheel surface by using Hertz theory.

An Analysis on the Variation of the Wheel/Rail Contact Geometry with the Wheel Wear of EMU (전동차 차륜 마모에 따른 차륜/레일 기하학적 접촉 특성 변화 분석)

  • Hur, Hyun-Moo;Park, Joon-Hyuk;You, Won-Hee;Park, Tae-Won
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.854-859
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    • 2008
  • In a railway vehicle, contact between wheel and rail is a peculiar characteristic and variations of wheel and rail profile influence on the dynamic characteristics of railway vehicle. Thus the variations of the wheel and rail profile are very important in railway dynamics. Recently a research relating to active steering to improve the curving performance of vehicle is progressing actively at home and abroad. In this field, a pre-study for the wheel/rail contact geometry is needed and especially the variation of the wheel/rail contact geometry with wheel wear is the key design parameter to develop the controller of the active steering bogie. In this paper, we have experimentally studied to analyze the variation of the wheel/rail contact geometry with wheel wear as a pre-study to develop the active steering bogie for electric multiple unit (EMU). For this, we have made an experiment with EMU operating in curving area. We have measured the wear profiles of the wheel of the test vehicle and analyzed the wheel/rail contact geometry with a mileage of the test vehicle. In experiment with test vehicle, we have got the useful data to design the steering controller of the wheelset.

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The study of propriety of wheel profile for DMRC EMU (인도 전동차 차륜 프로파일 적정성 검토)

  • Jung, Jae-Hee;Oh, Hyeung-Sik;Kim, Chul-Keun
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.936-940
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    • 2008
  • After the introduction of revenue service, abnormal wear has been reported on DMRC EMU wheels that have been manufactured and delivered by Rotem. As a part of an investigation of cause, Rotem has carried out the study of propriety between wheel and rail profile. The wheel profile of DMRC EMU is SK-91146. The material and profile of the wheel was presented by DMRC. The Profile of the rail is UIC 60-1:20. This study tested the propriety of three wheel profiles to include, SK-91146, EN 13715-P8 and UIC s1002 between the rail profile UIC 60-1:20.

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A Study on Dynamic Characteristics of the Rolling-stock for the Combination of Domestic Wheel/Rail Profiles (국내 철도 차륜/레일형상 조합에 따른 차량 동특성 분석 연구)

  • Hur Hyun-Moo;Seo Jung-Won;Kwon Seok-Jin;Kim Nam-Po
    • Journal of the Korean Society for Railway
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    • v.8 no.5
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    • pp.483-489
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    • 2005
  • Railway wheel/rail contact conditions have influences on dynamic behavior of the rolling stock. If there are incompatibility problems between the wheel and rail, damages like wheel wear, wheel spalling, rail wear, etc are occurred. Especially wheel and rail profiles are important factors of vehicle curving performance, so compatibility studies between wheel and rail profiles have to be carried out preferentially. In this study, we have studied the compatibility between wheel and rail profiles of KNR conventional line to analyze the dynamic performances of the rolling-stock. Thus we showed the results relating to wheel/rail geometric contact, vehicle running performances as the change of wheel/rail combination.

Contact Stress Analysis on the Variation of Wheel Profile (차륜답면의 형상변화에 의한 접촉응력분포 해석)

  • Kim Eui-Seok;Hur Hyun-Mo;Yun Chun-Han
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.663-667
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    • 2003
  • Mechanical force acted on the rail wheel causes excessive wear and increases the maintenance cost. The present paper proposes newly designed wheel profiles in order to reduce the contact stress. Numerical analysis on the stress distribution of wheel-rail contact stress is carried out using ABAQUS, a commercial finite element code. The result of KNR1/40 conical wheel is compared to those of the proposed wheels, all of which are arc wheel profile type.

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Optimisation of Rolling Stock Wheelset Life through Better Understanding of Wheel Tyre Degradation

  • Vermeij, I.;Bontekoe, T.;Liefting, G.;Peen, J.
    • International Journal of Railway
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    • v.1 no.3
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    • pp.83-88
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    • 2008
  • Since the 1990's the fleet of the Dutch Railways showed a dramatic decrease in wheel tyre life. This lifetime reduction led to an unacceptable increase in life cycle costs. Therefore Lloyd's Register Rail has proposed to NedTrain to investigate the possibilities of improving the wheel tyre life. Three improvements were determined as most promising and relatively easy to achieve: - Profile optimisation for Rolling Contact Fatigue (RCF) reduction - a new wheel profile has been developed with a better resistance against rolling contact fatigue of the wheel tread. The profile has been implemented on single deck intercity trains and shows an increase in wheel tyre life of 30%. - Selection of improved wheel tyre materials - combining information from literature and experiences of manufacturers five alternative wheel tyre materials have been selected and are now being tested in practice. - Optimisation of the maintenance strategy - an alternative, preventative maintenance regime has been developed. With this Scraping regime, during short term maintenance every wheel is reprofiled. Higher mileages are reached and savings on life cycle costs up to 50% and more have been achieved. Unplanned maintenance goes down with $30{\sim}60%$. The results from field tests, using a reference group for comparison, and preliminary results after implementation show that the increase in wheel tyre life that is achieved with this project is significant. The results will continue to be monitored using the asset management tool 'Wheel Watch', that was specially developed for this project and is also described in this paper.

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A Study on the dynamic behavior of rail due to diped joints (레일이음매에서 발생되는 궤도동적거동에 대한 연구)

  • Kang, Yun-Suk;Yang, Shin-Chu
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.337.2-337
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    • 2002
  • When vehicle travelling along the track which has irregularity such as vortical profile, dynamic forces arise at the Wheel/Rail contact patch by wheel/rail interaction. In particular short wavelength irregularities on dipped joint and small stiffness of connecting rail bring about intense wheel/rail dynamic effects at higher speed. In the paper, a new model for dipped joint rail is developed to study dynamic behavior of track. (omitted)

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Developement of the Wheel-Rail Contact Algorithm and Dynamic Analysis (휠-레일 접촉 알고리즘 개발 및 동역학 해석)

  • Cho, Jae-Ik;Park, Tae-Won;Yoon, Ji-Won;Kim, Ji-Young
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.963-969
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    • 2010
  • The railway vehicle consists of wires, bodies, bogies and wheelsets, and each part has very complex mechanism. In this paper, wheel-rail contact algorithm is implemented using C++ and inserted into the ODYN which is a dynamic analysis program. To analyze wheel-rail contact mechanism, information such as contact points, contact angle and rolling radius is calculated according to the wheel and rail profile. Using this information, a table for the calculation of the wheel-rail contact analysis is made according to the lateral displacement. And, the creepage and normal force are calculated and a creep force is estimated by the FASTSIM. To verify the reliability of the wheel-rail contact algorithm, results of the program are compared with the ADAMS/Rail and paper. Finally, a wheelset of the railway vehicle is modeled using ODYN and simulated static and dynamic analysis. And, to verify the reliability of the simulation results, a displacement, velocity, acceleration and force are compared with results of ADAMS/Rail.

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A geometrical review on the wear of rail and KTX wheel (레일과 차륜의 마모에 대한 기하학적 검토)

  • ;;;;R. Farabet
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.442-449
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    • 2000
  • Before the complete construction of new high-speed line between Seoul and Pusan, KTX is going to operate on both new high-speed line between Seoul and Daegu and electrified conventional lines between Daegu and Pusan. Then, the wheels of KTX are going to operate on various rails such as KS50N and KS60 of conventional line as well as UIC60 of high-speed line. Also, conventional line will have a mixed traffic mode with various types of trains operating on it, such as Saemaul and Mugunghwa. Hence, this study reviews the wear phenomena of wheels and rails in geometrical point of view by comparing their profiles. The analyses of the results show that because UIC60 rail is designed for KTX, KS50N rail whose profile is similar to that of UIC60 will not have any impact on the shape of wheel wear. On the other hand, KS60 rail is expected to have partial wear on both the flange of KTX wheel and the gauge corner of the rail in the initial stages. However, the operation of the trains whose wheels have 1/20 conicity will cause partial sidewear on the inside of the rail and the movement of the contact point between KTX wheel and the rail toward the inside of the track. As a result, the flange wear of KTX wheel will be reduced and the formation of wear-equilibrium profile will be faster.

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