• Title/Summary/Keyword: wheel wear

Search Result 238, Processing Time 0.023 seconds

A Study on the Dressing Time of AI2O3 Grinding Wheel in Surface Grinding by Laser Beam (평면연삭 가공시 레이저 빔을 이용한 $AI_2O_3$ 계 연삭숫돌의 드레싱시기에 관한 연구)

  • 김희남
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1995.03a
    • /
    • pp.17-23
    • /
    • 1995
  • This paper describes investigation of the dressing time by laser in the surface grinding operation. Always dressing work is done before grinding operation. And then generates wear and roading on the wheel by contact between the grinding performance but also ground surfaces. On these states dressing work is needed. On this paper contour of the wheel by He-Ne laser is measured. It has also been found that the wheel deflection reduces the actual depth of cut and the roughness of the ground surface.

  • PDF

Stress Analysis in the Elastic-Plastic Analysis of Railway Wheels

  • Ashofteh, Roya Sadat;Mohammadnia, Ali
    • International Journal of Railway
    • /
    • v.7 no.1
    • /
    • pp.1-7
    • /
    • 2014
  • Fatigue and wear in wheels is often due to the forces and loading. These certainly have fundamental effects on reducing the wheel life and increasing the costs related to repairing and maintenance. Modeling and stress analysis of a wheel sample existing in the Iranian fleet have been performed in its contact with U33 and UIC60 rails. The results have been reviewed and analyzed in elastic and elastic-plastic phase and under static (railcar weight) and quasi static loads. Moreover, effects of wheel diameter, axle load, wheel material, rail type are analyzed.

A study on the Grindability of Fine Ceramics by Experimental Method (실험적 방법에 의한 파인세라믹스의 연삭성에 관한 연구)

  • Kim, Seong-Kyeum
    • Journal of the Semiconductor & Display Technology
    • /
    • v.10 no.3
    • /
    • pp.35-42
    • /
    • 2011
  • This paper describes the characteristics of high speed grinding and the influence of wheel surface speed V and a grindability of the grinding materials. The various fine ceramics pieces was ground by metal and vitrified bonded diamond wheel. The surface roughness of fine ceramics(Zirconia($ZrO_2$), Silicon Carbide(SiC), Silicon Nitride($Si_3N_4$), Alumina($Al_2O_3$)) decreases from $0.05{\mu}m(R_{max})$ to $0.025{\mu}m(R_{max})$ when the wheel speed at grinding point increases the wheel speed. Relation between the temperature at grinding point and surface roughness was linear. Abrasive jet machining(AJM), a specialized from of shot blasting, is considered one of the most helpful micro machining methods for hard and brittle materials such as glasses and ceramics by constant pressure grinding.

Analysis of Sliding Friction and Wear Properties of Clutch Facing for Automobile (Part 2) (자동차용 클러치 마찰재의 미끄럼마찰마모특성 해석(제2보 마찰특성))

  • Lee Han-young;Kim Geon-young;Hur Man-Dae
    • Tribology and Lubricants
    • /
    • v.21 no.2
    • /
    • pp.77-82
    • /
    • 2005
  • In previous paper, the wear properties of clutch facing materials with two different copper amounts against fly-wheel materials used in the clutch system were investigated by sliding wear tests at different applied loads and speeds. This paper have been aimed to evaluate the friction properties for clutch facing materials at the same test conditions as the previous paper. The experimental results indicated that the friction properties of clutch facing materials are influenced from the thermal conductivities of the clutch facing material and the counter material. The clutch facing material with the lower thermal conductivity and the fly-wheel material with the higher thermal conductivity showed the low and stable friction coefficient in the range of high sliding speed. This appears to be due to the formation of a film on the surface of the fly-wheel material.

Simulation and Improvement of Grinding Processes for Linear Motion Guide Blocks (선형가이드용 블록 연삭 공정 시뮬레이션 및 개선에 대한 연구)

  • 조명동;김현수;홍성욱;박천홍
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1997.10a
    • /
    • pp.1018-1021
    • /
    • 1997
  • This paper presents a result of simulation and improvement of grinding process for linear motion guide blocks. A simulation software, which is based on cylindrical grinding process. is used to predict the grinding wheel wear during the grinding process. To validate the simulation, the simulation result is compared with the experimental one. Simulation study is extended to obtain an optimal grinding condition for minimizing the grinding wheel wear. The optimal condition is validated through an experiment.

  • PDF

An Experimental Study on the Anti-corrosion and Anti-wear Characteristics of MoS$_2$ Bonded Films for Automotive Wheel Joints (방청 및 내마모 특성이 향상된 자동차 휠 조인트용 $MoS_2$계 고체 피막 윤활제)

  • 한흥구;공호성;윤의성;권오관
    • Tribology and Lubricants
    • /
    • v.16 no.3
    • /
    • pp.173-181
    • /
    • 2000
  • Friction, wear and corrosion characteristics of various MoS$_2$ bonded film lubricants were investigated to apply them to automotive wheel joints. MoS$_2$ bonded film lubricants were formulated by combinations of several additives and binders, and they were coated onto the pre-treated surfaces of specimens. Friction and wear characteristics were evaluated with Falex pin & vee-block test and LFW-1 block-on-ring test. For the corrosion resistant characteristics of the films, salt solution spray corrosion tests were performed. Results showed that MoS$_2$ bonded films containing both inorganic and organic corrosion-resistant additives yielded a synergy effect on anti-corrosion resistance. Also, binders having the better water-proof and thermal stability showed the lower friction and higher corrosion resistance.

STUDY ABOUT NOISE AND ABRASION OF THE CURVE DEPENDENT WHEEL FLANGE LUBRICATOR WITH GREASE SPRAY TYPE ON KOREAN RAIL (국내 선로에서 곡선감지형 그리스 분사식 후렌지 도유기에 대한 소음 및 마모의 연구)

  • Lee Ju-Ho;Yang Bang-Sub
    • Proceedings of the KSR Conference
    • /
    • 2004.10a
    • /
    • pp.585-588
    • /
    • 2004
  • In this study, Curve dependent wheel flange lubricator with grease spray type is investigated and estimated a point of view reducing wheel flange wear and noise in the curve through field test on korean rail. Advantage of curve dependent wheel flange lubricator with grease spray type is found on the basis of the result of field test in comparison with oil spray type lubricator and wheel without wheel flange lubricator on railroad in Korea.

  • PDF

Contact Stress Analysis on the Variation of Wheel Profile (차륜답면의 형상변화에 의한 접촉응력분포 해석)

  • Kim Eui-Seok;Hur Hyun-Mo;Yun Chun-Han
    • Proceedings of the KSR Conference
    • /
    • 2003.05a
    • /
    • pp.663-667
    • /
    • 2003
  • Mechanical force acted on the rail wheel causes excessive wear and increases the maintenance cost. The present paper proposes newly designed wheel profiles in order to reduce the contact stress. Numerical analysis on the stress distribution of wheel-rail contact stress is carried out using ABAQUS, a commercial finite element code. The result of KNR1/40 conical wheel is compared to those of the proposed wheels, all of which are arc wheel profile type.

  • PDF

A study on Contact force of Rubber Seal for wheel bearing (휠베어링 고무 실의 접촉력에 관한 연구)

  • Choi No Jin;Hur Young Min;Lee Kwang O;Kang Sung Soo
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.23 no.1 s.178
    • /
    • pp.145-151
    • /
    • 2006
  • Wheel bearing unit has been exclusively applied to car wheel supporting device. The seal for wheel bearing is required to have both high sealing effects and low reaction forces because wheel bearing are operated on adverse environmental conditions such as mud and splash water. High sealing effects are for the protection of bearing ball wear from dust influx. In order to ensure high sealing effects, it is a easiest way to increase contact force which are affected by geometric characteristics, material properties and interferences between seal and inner bearing but induces higher wear phenomena. Interferences in all variables are most important factor to determine the performance of wheel bearing. In this study, optimization of interference amount was performed with finite element analysis with commercial code ABAQUS. For the sake of finite element analysis, tensile tests of rubber material were conducted and governing equation of nonlinear behavior was achieved. Hock-up bearing was manufactured with optimized interference amount. Results of torque and mud spray tests using this bearing unit are performed. Less torque and moisture influx of bearing with optimized interference amount is evidence to validity of this study.

Analysis about the new wheel changes of the rolling stocks after using the loop in Seoul Metro 2.3 lines (서울 메트로 2.3호선 루프선 사용 전후의 전동차 차륜교환분석)

  • Kim, Dong-Min;Ahn, Jong-Kon
    • Proceedings of the KSR Conference
    • /
    • 2007.11a
    • /
    • pp.35-50
    • /
    • 2007
  • A contact patch between the wheel and the rail supports the train body and a traction power comes from it when rolling stocks run on the railroad. Friction force between the wheel and rail makes the train move on the rail. Whenever the train runs on the rail, the wheels and rails wear down by frictions inevitably. So it must be shaped by the lathe or changed for the safety train operation and the comfortable ride. Until now, many measures were carried out in order to prevent a wear and tear of the wheels. For example loop line railway in Kun Ja depot and Ji Chuk depot. This document reports the wheel changing data taken by maintenances department for the period before and after 1996 in the 1.2.3.4 lines in Seoul metro.

  • PDF