• Title/Summary/Keyword: wheel wear

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ELID characteristics of internal grinding wheel by using M/C (M/C에 사용되는 내면연삭 휠의 ELID 특성)

  • Kim, S. H.;Bang, J. Y.;Ji, H. G.;Choi, H.;lee, J. C.;Cheong, S. H.;Jae, T.J
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.999-1002
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    • 1997
  • In this study, in order to set ELID conditions in the internal grinding wheel, the characteristics with the variations of grit size, output voltage and peak current were examined by using conventional machining center(M/C) equipped with electrolytic in-process dressing(EL1D). The initial working voltage was lowered and the working current was high with increasing grit size. The insulating layer thickness increased, as the final voltage increased with the output voltage and peak current. The initial wear rate of the wheel machined with ELID were measured indirectly by using surface roughness tracer. The initial wear rate of the wheel with ELID increased along with high grit size. In case that the grit size with ELID was low, the output voltage and peak current had to be increased to increase the insulating layer thickness. In case of the high grit size, the output voltage and the peak current were established low, which made the insulating layer thickness decreased.

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STUDY ABOUT ABRASION AND NOISE, SMALL CRACK OF THE CURVE DEPENDENT WHEEL FLANGE LUBRICATOR WITH SPRAY TYPE (곡선감지형 차륜 후렌지 분사식 도유기의 마모 및 소음, 미소크랙에 미치는 영향 연구)

  • Yang, Bang-Sub;Lee, Ju-Ho
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.7-10
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    • 2006
  • In this study, Curve dependent wheel flange lubricator with spray type is investigated and estimated a point of view reducing wheel flange wear and noise, a small crack in the curve. Advantage of curve dependent wheel flange lubricator spray type is found on the basis of the result of field test in comparison with oil spray type lubricator and wheel without wheel flange lubricator on railroad in korea for noise and wheel abraison. the influence of curve dependent wheel flange lubricator spray type on the small crack of wheel is introduced by research papers

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Tool Locus Analysis of Ultra-precision Inclined Grinding (초정밀 경사축 연삭가공에서의 공구 궤적 해석)

  • Hwang, Yeon;Park, Soon-Sub;Lee, Ki-Yong;Won, Jong-Ho;Kim, Hyun-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.35-40
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    • 2009
  • This paper presents the geometrical analysis of an inclined ultra-precision grinding technology using simulations about grinding point locus for micro lens manufacturing. Simulation results show the relationship between radius ratios ($R_1/R_2$) and wheel center locus. Furthermore, the critical grinding wheel radius ($R_1$) can be calculated from work-piece radius ($R_2$) and inclined angle ($\theta=-45^{\circ}$). These achievements could be applied to calculate CNC data in ultra-precision grinding and give insight for wheel wear and compensation grinding.

Shape Optimization of an Automotive Wheel Bearing Seal Using the Response Surface Method (반응표면법을 사용한 자동차용 휠 베어링 시일의 형상 최적화)

  • Moon, Hyung-Ll;Lm, Jong-Soon;Kim, Heon-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.6
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    • pp.84-90
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    • 2010
  • This paper presents the shape optimization process for the automotive wheel bearing seal lip using the finite element method and the response surface method. First, to predict performance of the bearing seal lip, we used the non-linear finite element analysis. And then, we compared the analysis results with the test results to verify the finite element model. The objective function in optimizing process was obtained from results of the mud slurry test, which is one of many tests for evaluating performance of wheel bearing. After the mud slurry test for the four models which have the similar cross-sectional shape, we measured the wear area of the seal lip and the moisture content in grease. The objective function has been chosen by comparing the results of mud slurry test and characteristics of seal lip, such as contact force, contact area, contact pressure, and interference. Finally, within limited design parameters, we suggested the optimized shape of seal lip, which is expected to improve the wear and the sealing effect of it.

Manufacture of Lapping Wheel for Electrolytic Dressing and Evaluation of Electrolytic Characteristics (연속 전해드레싱용 래핑지석의 제작 및 전해 특성 평가)

  • 최재영;이은상;송지복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.914-917
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    • 2000
  • Application of ceramics, carbide, ferrite has grown considerably due to significant improvement in their mechanical properties such as light weight, chemical stability , super wear resistance and electronical. Despite these character, the me of advanced material has not increased because of poor machinability. The method of using of metal bond wheel was proposed. But it is difficult that metal bond wheel can be dressed. Recently, the technology of in-process electrolytic dressing is developed to solve this problem. This method need wheel for electrolytic dressing, power supply and electrolyte. But development of wheel for electrolytic dressing is the most need. The aim of this study is development of wheel for electrolytic and appraisement of CIB-diamond lapping wheel

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AAR's R&D Status on An Automated Measurement System for Wheel/Rail Contact Condition Inspection (미국철도협회의 차륜/레일 접촉상태 차상 자동검측 기술 개발 현황)

  • Chung, Heung-Chai
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.115-118
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    • 2007
  • The geometry of wheel and rail profiles is the primary contributor to wheel and rail interaction. These profiles interact to influence truck steering, vehicle lateral stability, wheel/rail wear and surface damage. Maintaining good control of the profiles is one of the keys to ensuring preferred wheel and rail interaction. Transportation Technology Center, Inc., Pueblo, Colorado, is developing an automated measurement system for wheel/rail contact condition inspections supported by AAR(Association of American Railroads). The system uses a modified version of $WRTOL^{TM}$ (Wheel/Rail Tolerances)--software that performs extensive analysis of wheel and rail contact conditions

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Development of lapping wheel for Electrolytic Dressing and evaluation of performance (전해 드레싱용 래핑지석의 개발 및 성능평가)

  • 송지복;이은상;최재영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.858-861
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    • 2000
  • Application of ceramics, carbide, ferrite has grown considerably due to significant improvement in their mechanical properties such as light weight chemical stability super wear resistance and electronical. Despite these character, the use of hi-tech material has not increased because of poor machinability. The method of using of metal bond wheel was proposed. But it is difficult that metal bond wheel can be dressed. Recently, the technology of in-process electrolytic dressing is developed to solve this problem. This method need wheel for electrolytic dressing, power supply and electrolyte. But development of wheel for electrolytic dressing is the most need. The aim of this study is development of wheel for electrolytic and appraisement of CIB-diamond lapping wheel

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Selection of CBN-Wheel for Internal Grinding of LM-Guide (LM가이드 내경연삭을 위한 CBN 숫돌 선정)

  • Koo, Yang;Heo, Jung-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.40-45
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    • 2003
  • In this paper, to choose the optimum CBN wheel for Internal Grinding at LM Guide, among 7 types of CBN-wheels, the 2 types of CBN-wheels, which were the macrofracture CBN wheel and the microfracture CBN wheel, have been used, and the SCM420H have been used as the workpiece. The working conditions in the grinding experiments were depth-of-cut, table speed, and spindle speed for 4 types of the CBN grinding wheels, 2 types of the lubrications. By the experiments, the loading effect of the microfracture types of the CBN-wheel needed a short dressing interval and resulted in grinding wheel wear and bad surface roughness. However, a macrofracture type of CBN-wheel with the concentration of 100, CB120Q100V showed the best surface roughness quality at a low table speed for internal grinding at LM-guide.

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Residual Stress of Wheel Tread for Freight Car (화차용 차륜답면의 잔류음력 분포)

  • Kwon, Seok-Jin;Seo, Jung-Won;Lee, Dong-Hyung;So, Jin-Ub;Park, Sung-Kyu;Choi, Hyung-Su
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1598-1603
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    • 2009
  • Recently, several wheel for freight car in running had experienced the wheel failure due to fatigue crack, overheat braking and other factors. Severe heating of the wheel during tread braking was believed to be a contributing factor of derailment. It is necessary to evaluate the residual stress in wheel tread. In the present paper, the residual stress of wheel using x-ray diffraction system is investigated. the result shows that the residual stress of wheel is depend on the running distance and wear rate of wheel.

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The Surface Characteristics of Workpiece by Wear of Wheel (숫돌 마멸량에 따른 연삭가공물의 표면특성)

  • Ha, M.K.;Kwak, J.S.;Kwak, T.K.
    • Journal of Power System Engineering
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    • v.6 no.1
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    • pp.50-54
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    • 2002
  • The surface roughness is one of important parameters to obtain the high quality of products in grinding process. In precision components, it's level must be limited to a certain range. This study evaluated experimentally grinding characteristics of workpieces in the surface grinding process. The grinding forces were obtained to compare with the grindability of workpieces such as STD11, STS304 and STB2. The surface roughnesses on various workpieces were measured according to increasing the feed and the depth of cut. In addition, the wear amount of wheels according to the number of grinding were obtained. Also the grinding wheel and the ground surface were observed with a microscopic instrument.

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