• Title/Summary/Keyword: wheel test

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Finite Element Analysis of Wheel-set for Derailment Coefficient Measurement that have Plane Plate Shape (평면 플레이트 형상을 가진 탈선계수 측정용 윤축의 구조해석)

  • 함영삼;오택열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.119-122
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    • 2004
  • Since a derailment of rolling stocks results in huge losses in properties and lives, the measurement of a derailment coefficient is a very important test item to estimate the running safety of rolling stocks. For a measurement of the derailment measurement of forces between the wheel and rail a measuring wheel-set should be made first. The process to make a measuring wheel-set has some stages for correct measurement. They are as follows; a finite element analysis of a wheel to find a position of holes at which vertical force shall be measured, a finite element analysis for the position of strain gauges.

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Microvibration analysis of a cantilever configured reaction wheel assembly

  • Zhang, Zhe;Aglietti, Guglielmo S.;Ren, Weijia;Addari, Daniele
    • Advances in aircraft and spacecraft science
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    • v.1 no.4
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    • pp.379-398
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    • 2014
  • This article discusses the microvibration analysis of a cantilever configured reaction wheel assembly. Disturbances induced by the reaction wheel assembly were measured using a previously designed platform. Modelling strategies for the effect of damping are presented. Sine-sweep tests are performed and a method is developed to model harmonic excitations based on the corresponding test results. The often ignored broadband noise is modelled by removing spikes identified in the raw signal including a method of identifying spikes from energy variation and band-stop filter design. The validation of the reaction wheel disturbance model with full excitations (harmonics and broadband noise) is presented and flaws due to missing broadband noise in conventional reaction wheel assembly microvibration analysis are discussed.

Fatigue Strength of PSC Deck Slabs under Moving Wheel Load (윤하중 이동 효과를 고려한 장지간 PSC 바닥판의 피로 성능)

  • Joh, Chang-Bin;Yoon, Hye-Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.94-97
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    • 2006
  • This paper reports fatigue test results of 1/3 scaled PSC slab models using moving wheel loading machine. The purpose of the test is to improve the fatigue formulas by comparing the existing formulas with the test results. Based on the result, improved fatigue formula is proposed for the PSC slab.

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The Study on the Fatigue Life Prediction on Wheels through CAE (CAE를 이용한 자동차용 휠(wheel)의 피로수명 예측기법 연구)

  • 김만섭;고길주;김정헌;양창근;김관묵
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.2
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    • pp.117-122
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    • 2004
  • The fatigue life in wheels was predicted by simulating the experimental method using Finite-Element analysis. Based on a high frequency fatigue property, calculations of the stresses in wheels were performed by simulating the rotating bending fatigue test. Wheels made of an aluminum alloy(A356.2) were tested using a bending fatigue tester. Results from bending fatigue test showed a linear correlation between bending moment and stress amplitude. Consequently, Finite-Element calculations were performed by a linear analysis. In order to find stress-cycles curves, spoke parts of wheel were tested using a rotary bending fatigue tester. Also, highly accurate Finite-Element analysis requires regression lines and confidence intervals from these results. In conclusion, if the fatigue data related to the material and manufacturing procedure are reliable, the prediction on fatigue lift in wheels can be carried out with high accuracy.

DEVELOPMENT OF VEHICLE DYNAMICS MODEL FOR REAL-TIME ELECTRONIC CONTROL UNIT EVALUATION SYSTEM USING KINEMATIC AND COMPLIANCE TEST DATA

  • KIM S. S.;JUNG H. K.;SHIM J. S.;KIM C. W.
    • International Journal of Automotive Technology
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    • v.6 no.6
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    • pp.599-604
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    • 2005
  • A functional suspension model is proposed as a kinematic describing function of the suspension, that represents the relative wheel displacement in polynomial form in terms of the vertical displacement of the wheel center and steering rack displacement. The relative velocity and acceleration of the wheel is represented in terms of first and second derivatives of the kinematic describing function. The system equations of motion for the full vehicle dynamic model are systematically derived by using velocity transformation method of multi-body dynamics. The comparison of test and simulation results demonstrates the validity of the proposed functional suspension modeling method. The model is computationally very efficient to achieve real-time simulation on TMS 320C6711 150 MHz DSP board of HILS (hardware-in-the-loop simulation) system for ECU (electronic control unit) evaluation of semi-active suspension.

Analysis of Damaged Instance and Forming Fault for Disc Part in Automotive Steel Wheel (자동차용 스틸휠 디스크부품의 성형불량 및 파손사례분석)

  • Lee, Sung-Hee;Kim, M.Y.;Kim, T.G.;Yun, H.Y.;Kang, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.234-238
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    • 2006
  • In this research, an analysis of damaged instance and forming fault for disc part in automotive steel wheel was performed. Rolled steel material, which had been used in the manufacturing of the damaged disc part, was prepared for tensile test, quantitative analysis of chemical component and acquirement of scanning electron microscope images. Although the results of mechanical properties and chemical component ratio for the material satisfied the suggested specification, some material inherent problem was found in the scanning electron microscope images. Finally, in an analysis of chemical component for the damaged disc part used in road condition, mismatching of chemical component ratio between the suggested specification and test result was found.

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Vehicle Dynamics Modeling and Correlation Using the Kinematic and Compliance Test of the Suspension (현가장치 기구정역학 시험에 의한 차량동역학 모델링 및 시험검증)

  • Kim Sangsup;Jung Hongkyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.109-118
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    • 2005
  • A functional suspension model is proposed as a kinematic describing function of the suspension that represents the relative wheel displacement in polynomial form in terms of the vertical displacement of the wheel center and steering rack displacement. The relative velocity and acceleration of the wheel is represented in terms of first and second derivatives of the kinematic describing function. The system equations of motion for the full vehicle dynamic model are systematically derived by using velocity transformation method of multi-body dynamics. The comparison of field test results and simulation results of the ADAMS/Car demonstrates the validity of the proposed functional suspension modeling method. This model is suitable for real-time vehicle dynamics analysis.

The Evaluation of Flashover Characteristics of Polymer Insulators with Tracking Wheel Test (트래킹 휠 시험에 의해 열화된 폴리머애자의 섬락특성 평가)

  • Lee, Byung-Sung;Han, Jae-Hong;Yoon, Tae-Sang;Han, Sang-Ok
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.05a
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    • pp.82-85
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    • 2000
  • Polymeric composite insulators are used for outdoor insulation. However, our knowledge about their long-term performance in an outdoor environment is still very limited. The electrical stress caused the surface of these insulators to become degradation. In order to evaluate the tracking resistance of polymer insulators, we performed the tracking wheel test which is recommended by CEA LWIWG-01. And the flashover voltage tests were conducted for understanding electrical characteristics after tacking wheel test. Also, these insulators are studied by characterization methods such as contact angle measurement, SEM, etc.

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Wear Characteristics of Wheel/Rail Material under Dry and Wet Conditions (건식 및 수분조건에 따른 차륜/레일의 마모특성 평가)

  • Seo, Jung Won;Kwon, Suk Jin;Jun, Hyun Kyu;Lee, Dong Hyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.7
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    • pp.541-549
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    • 2016
  • Rolling contact fatigue and wear on rails are inevitable in railway operations due to excessive wheel-rail contact stress. The wear is influenced by vehicle speed, contact pressure, environmental conditions, and many other factors. Speeding on a curved track causes many problems such as wear on the gauge of the rail and rolling contact fatigue. Managing environmental conditions can reduce problems on the wheel and rail interface. In this study, the wear characteristics of wheel and rail materials were investigated by twin-disc testing using various parameters. The results of the wear test indicated that the wear rate under dry conditions was larger than that under wet conditions. We found that contact fatigue damage occurred on the rail in dry conditions, however, the surface of the specimen under water remained smooth. Also, the friction coefficient in dry conditions was larger than in wet conditions.

인공위성 반작용휠의 미소진동 측정 및 분석

  • Oh, Shi-Hwan;Rhee, Seung-Wu
    • Aerospace Engineering and Technology
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    • v.3 no.2
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    • pp.25-33
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    • 2004
  • In this paper, we briefly introduce the micro-vibration test bench of KARI and the test and analysis method of RWA(Reaction Wheel Assembly) micro-vibration. The micro-vibration of RWA is measured on a KISTLER dynamic plate which can measure the time signal of 6 DOF simultaneously up to 400Hz. Measured data are extensively evaluated with respect to the wheel spin rate to identify the complicate wheel dynamic characteristics, and the static/dynamic unbalances are estimated from the extracted first harmonic component as a part of evaluation process. The estimated static and dynamic unbalances. 0.79gcm and 17.4gcm² respectively. The structural resonance mode and two rocking modes observed as a results of its frequency analysis. Several higher order harmonic components observed, which come from its rotor shape as well as the wheel bearing characteristics.

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