• Title/Summary/Keyword: wheel shape

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Finite Element Analysis of Wheel-set for Derailment Coefficient Measurement that have Plane Plate Shape (평면 플레이트 형상을 가진 탈선계수 측정용 윤축의 구조해석)

  • 함영삼;오택열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.119-122
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    • 2004
  • Since a derailment of rolling stocks results in huge losses in properties and lives, the measurement of a derailment coefficient is a very important test item to estimate the running safety of rolling stocks. For a measurement of the derailment measurement of forces between the wheel and rail a measuring wheel-set should be made first. The process to make a measuring wheel-set has some stages for correct measurement. They are as follows; a finite element analysis of a wheel to find a position of holes at which vertical force shall be measured, a finite element analysis for the position of strain gauges.

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Monitoring of Grinding Wheel Wear in Surface Grinding Process by Using Laser Scanning Micrometer

  • Ju, Kwang-Hun;Kim, Hyun-Soo;Hong, Seong-Wook;Park, Chun-Hong
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.1
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    • pp.81-86
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    • 2001
  • This paper deals with the monitoring of grinding wheel wear in surface grinding process. A monitoring system, which makes use of a laser scanning micrometer, is developed to measure the circumferential shape as well as the axial profile of grinding wheel. The monitoring system is applied to surface grinding processes. The experimental results show that the developed monitoring system is useful not only for monitoring the amount of wear in grinding wheel but also for evaluation the quality of ground surface and determining proper derssing time for the grinding wheel.

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Design of Railway Vehicle Wheel Profile Suitable for Dual-rail Profile (듀얼 레일 형상에 적합한 철도차량의 차륜 형상 설계)

  • Byon, Sung-Kwang;Lee, Dong-Hyeong;Choi, Ha-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.30-37
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    • 2017
  • When a wheel profile of a train-tram is designed, both train and tram tracks should be considered. This study designed a wheel profile that enables high-speed driving(200km/h) on the train track and low speed driving on the tram track with multiple sharp curves. The study used the approximation optimization method to reduce cost and time, used the sequential quadratic programming method as the optimized algorithm, and the central composite design and response surface method as an approximate model. The optimized wheel shape based on this approximation optimization method reduced wear of the initial wheel showed a better performance in terms of derailment and lateral force.

Omni-Directional Magnet Wheel using Magnetic Shield (자기 차폐를 이용한 전방향 자기차륜)

  • Shim, Ki-Bon;Lee, Sang-Heon;Jung, Kwang-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.9
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    • pp.72-80
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    • 2009
  • When the magnet wheel rotates over a conducting plate, it generates the traction torque as well as the repulsive force on the conducting plate. Partially-cut traction torque results in the linear force into the tangential direction. To cut the traction torque, the concept of magnetic shield is introduced. The direction change of the linear force is realized varying the shielded area of magnetic field. That is, the tangential direction of non-shielded open area becomes the direction of the linear thrust force. Specially a shape of permanent magnets composing the magnet wheel leads to various pattern of magnetic forces. So, to enlarge the resulting force density and compensate its servo property a few simulations are performed under various conditions such as repeated pattern, pole number, radial width of permanent magnets, including shape of open area. The theoretical model of the magnet wheel is derived using air-gap field analysis of linear induction motor, compared with test result and the sensitivity analysis for its parameter change is performed using common tool; MAXWELL. Using two-axial wheel set-up, the tracking motion is tested for a copper plate with its normal motion constrained and its result is given. In conclusion, it is estimated that the magnet wheel using partial shield can be applied to a noncontact conveyance of the conducting plate.

Cabin Noise Reduction of wheel Loader through the Shape Optimization of Tail-Pipe (테일 파이프 형상 개선을 통한 휠로더 캐빈 소음 저감 연구)

  • Ko, Kyung-Eun;Joo, Won-Ho;Kim, Dong-Hae;Bae, Jong-Gug
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.686-689
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    • 2006
  • In a wheel loader, the tail-pipe is installed at the exhaust tube of muffler for the reduction of exhaust noise and the cooling of engine room however, the cabin noise level can be largely increased due to the tail-pipe. In this paper, to grasp and reduce the cabin noise, a series of noise and vibration tests were carried out in addition to numerical simulations. As a result, the transmission path of exhaust noise toward the cabin was exactly identified and the improved shape of tail pipe, that can reduce the cabin noise, was derived through various numerical simulations and real tests.

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Cabin Noise Reduction of Wheel Loader through the Shape Optimization of Tail-Pipe (테일 파이프 형상 개선을 통한 휠로더 캐빈 소음 저감 연구)

  • Ko, Kyung-Eun;Joo, Won-Ho;Kim, Dong-Hae;Bae, Jong-Gug
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.12 s.117
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    • pp.1238-1243
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    • 2006
  • In a wheel loader, the tail-pipe is installed at the exhaust tube of muffler for the reduction of exhaust noise and the cooling of engine room, however, the cabin noise level can be largely increased due to the tail-pipe. In this paper, to grasp and reduce the cabin noise, a series of noise and vibration tests were carried out in addition to numerical simulations. As a result, the transmission path of exhaust noise toward the cabin was exactly identified and the improved shape of tail pipe, that can reduce the cabin noise, was derived through various numerical simulations and real tests.

Development of a Parametric Design System for Membrane Structures (연성 막구조의 파라메트릭 설계 시스템 개발)

  • Choi, Hyun-chul;Lee, Si Eun;Kim, Chee Kyeong
    • Journal of Korean Association for Spatial Structures
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    • v.16 no.4
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    • pp.29-36
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    • 2016
  • The objective of this research is to development of a parametric design system for membrane structures. The parametric design platform for the spatial structures has been designed and implemented. Rhino3D is used as a 3D graphic kernel and Grasshopper is introduced as a parametric modeling engine. Modeling components such as structural members, loading conditions, and support conditions are developed for structural modeling of the spatial structures. The interface module with commercial structural analysis programs is implemented. An iterative generation algorithm for design alternatives is a part of the design platform. This paper also proposes a design approach for the parametric design of Spoke Wheel membrane structures. A parametric modeling component is designed and implemented. SOFiSTik is examined to interact with the design platform as the structural analysis module. The application of the developed interface is to design optimally Spoke Wheel Shaped Ductile Membrane Structure using parametric design. It is possible to obtain objective shape by controlling the parameter using a parametric modeling designed for shape finding of spoke wheel shaped ductile membrane structure. Recently, looking at the present Construction Trends, It has increased the demand of the large spatial structure. But, It requires a lot of time for Modeling design and the Structural analysis. Finally an optimization process for membrane structures is proposed.

The Experimental Study about a Correlation between the Derailment Coefficient of the Railway Vehicle and the Track Alignment (철도차량의 탈선계수와 궤도선형간의 상관관계에 관한 실험적 연구)

  • Ham, Young-Sam;Lee, Dong-Hyung;Kwon, Seok-Jin;Seo, Jung-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.7-12
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    • 2010
  • When a vehicle is running, wheel is generating vertical and lateral force on the rail, in addition to load of vehicle, through a complicated set of motions. The derailment coefficient refers to the ratio of lateral force to vertical force(wheel load), and if the value exceeds a certain level, a wheel climbs or jumps over the rail. That's why the value is used as a criterion for running safety. Derailment coefficient of rolling stocks alters according to shape of rail track. I measured three-dimensional angular velocity and acceleration to use 3D Motion Tracker. Test result, derailment coefficient of rolling stocks and shape of rail track examined closely that have fixed relation. Specially, was proved that roll motion has the close coupling relation.