• Title/Summary/Keyword: welding test

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A Study on the Laser Beam Weldability Using Zircaloy-4 Cladding Tube (지르칼로이-4 피복관을 이용한 레이저용접성 연구)

  • 박진석;김동균;김상태;양명승;김수성;이정원
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.796-801
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    • 2002
  • Corrosion and tensile properties of zircaloy-4 cladding tube having a laser welding part in elevated temperature are studied to present the criterion of quality evaluation in nuclear reactor and find the scientific basis of SCC, with laser welding method using by coupling up cladding tube to end cap. In the result of tensile test($400^{\circ}C$), the fracture is not happened in the welding part but base metal and the result of corrosion test($400^{\circ}C$ 1500psi steam), corrosion rate of the molten zone and PMZ is a little higher than the other zone.

A Study on the Micro-Focus X-Ray Inspection for Confirming the Soundness of End Closure Weld of DUPIC Fuel Elements (DUPIC 핵연료봉 봉단 용접부 건전성 확인을 위한 미세초점 X-선 투과시험에 관한 연구)

  • 김웅기;김수성;이정원;양명승
    • Journal of Welding and Joining
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    • v.19 no.1
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    • pp.88-94
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    • 2001
  • DUPIC (Direct use of spent PWR fuel in CANDU reactors) nuclear fuel is a CANDU fuel fabricated remotely from spent PWR fuel materials in a hot cell. The soundness of the end closure welds of nuclear fuel elements is an important factor for the safety and performance of nuclear fuel. To evaluate the soundness of the end closure welds of DUPIC fuel element, a precise X-ray inspection system is developed using a micro-focus X-ray generator with an image intensifier and a real time camera system. The fuel elements made of Zircaloy-4 and stainless steel by an Nd:YAG laser welding and a TIG welding aye inspected by the developed inspection system. The soundness of the welds of the fuel elements was confirmed by the X-ray inspection process, and the irradiation test of DUPIC fuel elements has been successfully completed at the HANARO research reactor.

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A Study on the Mechanical Properties of Heated Plates by Induction Heating System (고주파 유도가열된 조선용 강판의 기계적 특성 연구)

  • Hyun, Chung Min;Yi, Myung Su;Cho, Si Hoon;Jang, Tae Won
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.47-52
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    • 2014
  • Due to of high intensity, lower noise and easy controllability of the heat, induction heating system became well known. Induction heating method has been suggested as substitute for the gas heat source and adopted in the automation of curved hull forming system. In this study, an investigation was accomplished to find the effects on the change of material properties when the induction heating was applied on the mild steel plate. Plates were heated using weaving method to get sufficiently heat affected zone and then cooled with water or in the air. The mechanical properties of the heated plate were evaluated. As results, the tensile test, impact test and microstructures satisfied the class rule.

A Study on Weldability and Prediction of Nugget Shape in Dissimiar Metal Arc Spot Weld (이종 금속의 아크 스폿 용접성 및 접합부 형상 예측에 관한 연구)

  • Kim, Gi Sun;Jang, Gyeong Bok;Gang, Seong Su
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.184-184
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    • 2000
  • In this study, the lap welding between austenitic stainless steel and carbon steel was carried out using arc spot welding process and weldability of welded specimens was estimated. From the tensile-shear strength test, micro Vickers hardness test, and microstructure observation, specimen of 6.5mm(hole of upper plate) showed the best results in terms of tensile-shear strength and nugget shape. And there was an unmixed zone in fusion boundary between the carbon steel base metal and bulk weld metal. This zone had very thin width with the hard microstructure. The shape of weld nugget in arc spot welding of dissimilar metal welds was predicted by searching thermal history of a weld joint through a three-dimensional finite element model. From the numerical analysis, predicted the shape of weld nugget showed good agreement with the experiment(Received August 24, 1999)

A Study on Weldability and Prediction of Nugget Shape in Dissimilar Metal Arc Spot Weld (이종 금속의 아크 스폿 용접성 및 접합부 형상 예측에 관한 연구)

  • 김기순;장경복;강성수
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.57-63
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    • 2000
  • In this study, the lap welding between austenitic stainless steel and carbon steel was carried out using arc spot welding process and weldability of welded specimens was estimated. From the tensile-shear strength test, micro Vickers harness test, and microstructure observation, specimen of $psi6.5mm$(hole of upper plate) showed the best results in terms of tensile-shear strength and nugget shape. And there was an unmix zone in fusion boundary between the carbon steel base metal and bulk weld metal. This zone had very width with the hard microstructure. The shape of weld nugget in arc spot welding of dissimilar metal melds was predicted by searching thermal history of a weld joint through a three-dimensional finite element model. From the numerical analysis, predicted the shape of weld nugget showed good agreement with the experiment.

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Study on an Evaluation of Remote Control Torch Performance to reduce CO2 Welding Defects (CO2 용접결함 감소를 위한 원격 제어 토치 성능 평가 연구)

  • Kim, Jeong-Hyeok;Oh, Seck-Hyeog;Lee, Hae-Gil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.6282-6288
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    • 2014
  • $CO_2$ welding is used widely in the field. On the other hand, welding defects occur when welders cannot adjust the current and voltage needed for welding and have to stop working to adjust the current and voltage, causing sudden cooling down of the welding structure inside a vehicle or tank where the control panel is invisible or when work site is far. This study used three types of existing $CO_2$ welders. This also applied SS400 rolled steel for welding structural purposes for remote control torch welding, perform a welding test through v-groove butt welding with a remote control torch and existing $CO_2$ welding torch, conducted visual inspection on the appearance of a welded top bead. In addition, the appearance quality of the welding part was monitored mainly through penetrant testing and a bending test to evaluate the welding defect reduction and the effect on the performance and compatibility by replacing the existing welder.

The Influence of Chemical Compositions of Weld Metal and Welding Conditions on Hot Cracking by Hot Cracking Test (Inconel 690 오버레이용접부의 고온균열 발생에 미치는 용접금속의 화학조성 및 용접조건의 영향)

  • 양병일;지병하;김정태;박광식;최해수;박화순
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.74-83
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    • 2002
  • In order to investigate the hot cracking phenomena of the Inconel 690 overlay welds, the hot cracking test(modified Varestraint test) was performed by varying augmented strain and welding speed in GTAW. A total of five kinds of specimens was used in the hot cracking test. The specimens used were two kinds of one layer specimens that were composed of just Inconel 690 deposited metal and three kinds of double layer specimens that were composed with as upper part of Inconel 690 weld metal and lower part of SA508 cl.3 or STS 309L. The main results are as fo11ows: In the welds composed of just Inconel 690, as the augmented strain was more increased and the welding speed was more decreased, the extent of cracking was more increased. And these cracks were mainly solidification cracks, and liquation cracks were also observed partially in HAZ. And hot cracking susceptibily of Inconel 690 welds by using filler metals containing Nb were higher than that of the welds with Nb free. The hot cracking susceptibility of Inconel 690 weld metal was increased with dilution of SA 508 cl.3 and STS 309L, and the influence of SA 508 cl.3 was higher than that of 575 309L. The results of calculation of $TSC\Delta$ and $TLC\Delta$ in Inconel 690 weld metal changed by dilution with base metal or neighboring welds were agreed well with the results of hot cracking test in this study. Therefore, it was expected that the hot cracking was considerably decreased or prevented by using proper welding conditions such as lower heat input, filler metals, base metal and neighboring welds.

Characteristics of manual welding process on carbon steel repair welding using buttering bead (버터링 비드를 이용한 탄소강 보수용접에서 수동 용접 프로세스의 특성)

  • Song, Geun-Ho;Kim, In-Su;Lee, Myeong-Yeol
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.42-44
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    • 2007
  • Methods of repair welding are different to production welding for welding position, welding process, welding power source, heating methods. This study investigated proper the welding process used the welding process SMAW and GTAW in the weldment of inconel filler metals. Mechanical test showed that SMAW and GTAW process had higher mechanical properties than those of material specification. Both SMAW and GTAW welding process can appy the repair welding. In comparison, GTAW welding process had more higher mechanical properties in the weldment.

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The Evaluation of Mixed-welded SM 490A Steel by Acoustic Emission (1) (음향방출법에 의한 SM490A강의 복합용접성 평가 (1))

  • 이장규;우창기;박성완;김봉각;윤종희;인승현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.170-173
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    • 2002
  • The object of this study is to investigate the effect of compounded welding through the AE (Acoustic Emission) characteristics on static tensile test. This study was carried out a SM 490A, high tension steel using the low hydrogen type E4316 of electronic shield metal arc welding and compound wire of $CO_2$gas arc welding. $CO_2$welding, weak in the intensity of HAZ (Heat Affected Zone), can be improved by being combined with coated arc welding, Coated arc welding, weak in the intensity of the bead, can be improved by being combined with $CO_2$welding. Especially, electronic coated arc welding and $CO_2$welding complement the mechanical intensity of HAZ and the bead with each other. So, compounded welding increases the intensity in the special parts and enhances the quality of goods.

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A Study on the Characteristic of Weld Joint and Tensile Fracture of SUS304 and Cu High-Speed Dissimilar Lap Welds by Single Mode Fiber Laser (싱글모드 파이버 레이저를 이용한 SUS304와 Cu의 고속 겹치기 용접에서 접합부 및 인장시험 파단부의 특성에 관한 연구)

  • Lee, Su-Jin;Kim, Jong-Do;Katayama, Seiji
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.56-63
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    • 2014
  • To develop and understand dissimilar metals joining of Stainless steel and Copper, ultra-high speed laser lap welding was studied using single mode fiber laser in this study. SUS304 and Cu have large differences in materials properties, and Cu and Fe have no intermetallic compounds by typical binary phase of Cu and Fe system. In this study, ultra-high speed lap welds of SUS304 and Cu dissimilar metals using single-mode fiber laser was generated, and weldability of the weld fusion zone was evaluated using a tensile shear test. To understand the phenomenon of tensile shear load, weld fusion zone of interface weld area and fracture parts after tensile shear test were observed using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) analysis system. And it was confirmed that Cu was easily melting and penetrating in the grain boundaries of SUS304 because of low melting temperature. And high thermal conductivity of copper occurred dissipate heat energy rapidly. These properties cause the solidification cracking in weld zone.