• 제목/요약/키워드: welding process

검색결과 2,202건 처리시간 0.027초

QUALITY ASSURANCE IN LASER-BEAM WELDING OF HEAVY SECTION STEEL SHEET

  • Dahmen, M.;Kaierle, S.;Kapper, G.;Michel, J.;Schulz, W.;Spielvogel, K.;Poprawe, R.
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
    • /
    • pp.589-594
    • /
    • 2002
  • In manufacturing of welded parts which require a proof on acceptance close observation of the process is mandatory. The manufacturer is obliged to document the welding process. An approach for monitoring and recording the process of laser beam welding combining theoretical knowledge, process monitoring and welding experience will be presented. The range of application of a device for co-axial process monitoring was extended up to 20 mm sheet thickness welded in one pass at beam powers of up to 20 kW. Crucial features of the process which refer to the formation of failures were observed. The results presented give rise to the general applicability of the approach for process monitoring and recording as well as failure management.

  • PDF

Arc 용접시 Fume 발생량 평가에 관한 연구 (A Study on the Evaluation of Welding Fume Generated during Arc Welding)

  • 채현병;김정한;김희남
    • 한국안전학회지
    • /
    • 제13권2호
    • /
    • pp.65-75
    • /
    • 1998
  • The cases of welders illness by welding fume generated during arc welding are recently reported, which makes the legal regulation in the welding work place. Also, this situation makes the employers and welders be concerned about the welding fume seriously. At this point of time it is necessary that a standard testing method is developed as a fundamental tool for the evaluation of Fume Generation Rate(FGR) required for making progress in the development of low fume electrodes and welding process technology and also constructing the ventilation system in welding area. However, the current standard(KS D 0062) is only applicable to the manual covered electrode arc welding. In this study the evaluation procedure for the FGR is established by developing the fume collection chamber which can be applicable to semiautomatic and automatic arc welding as well as manual arc welding. This evaluation system and procedure can be used as a tool not only to develop the low fume welding electrode and welding process technology but also to construct the equipment controlling the welding workshop atmosphere.

  • PDF

서보건을 이용한 저항 점 용접 공정의 최적 용접 조건 설정에 관한 연구 (Optimization of Resistance Spot Welding Process Using Servo-gun System)

  • 백정엽;김태형;이종구;이세헌
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.679-682
    • /
    • 2002
  • Resistance spot welding using air gun has been used for joining the sheet metal in automotive manufacturing process. Although air gun has many advantages, it also has the limitation to control the pressure as a factor to improve weld quality. In this study, we apply servo gun using servo motor to resistance spot welding and find the relationship between welding pressure and welding quality. Trough the experiment to change welding pressure during the welding cycle, we can make it clear that the change of welding pressure is greatly influence on the welding quality. To get in a. using response surface methodology, drew out the optimal welding pressure profile for welding quality progresses. We made an optimal profile of welding pressure which improves welding quality using response surface methodology.

  • PDF

Investigation on the Corrosion Behaviour of Weld Structure

  • Kim, Hwan Tae;Kil, Sang Cheol;Hwang, Woon Suk;Cho, Won-Seung
    • Corrosion Science and Technology
    • /
    • 제6권1호
    • /
    • pp.33-35
    • /
    • 2007
  • Welding technology plays an important role in the fabrication of structure, and this has led to an increasing attention in the use of high quality advanced welding technology such as power beam welding, friction stir welding, and laser-arc hybrid welding, etc. At the same time, welding can influence various factors in the performance of plant and equipment, and corrosion behaviour of weldment has been one of the major issues for both welding and corrosion research engineers. The aim of this paper is to give a short survey of the recent technical trends of welding and corrosion behaviours including the electrochemical corrosion, stress corrosion cracking, and corrosion fatigue in connection with the welding materials, welding process, and welding fabrication.

자동차 자동변속기 부품의 레이저 용접 적용 (Laser Welding of Automotive Transmission Components)

  • 안영남;김철희
    • Journal of Welding and Joining
    • /
    • 제29권6호
    • /
    • pp.45-48
    • /
    • 2011
  • In this research, laser welding of automotive transmission components was investigated to replace electron beam welding which is normally conducted under vacuum condition. Fiber laser welding was applied to the automotive transmission components - hub clutch and annulus gear. In the component welding, the laser welding parameters were optimized to eliminate spatters and the end crater. By applying laser welding to the transmission parts, the process time could be reduced up to 70% compared with the current electron beam welding process.

표면 비드높이 예측을 위한 최적의 신경회로망의 적용에 관한 연구 (A Study of the Application of Neural Network for the Prediction of Top-bead Height)

  • 손준식;김일수;박창언;김인주;김학형;서주환;심지연
    • 한국공작기계학회논문집
    • /
    • 제16권4호
    • /
    • pp.87-92
    • /
    • 2007
  • The full automation welding has not yet been achieved partly because the mathematical model for the process parameters of a given welding task is not fully understood and quantified. Several mathematical models to control welding quality, productivity, microstructure and weld properties in arc welding processes have been studied. However, it is not an easy task to apply them to the various practical situations because the relationship between the process parameters and the bead geometry is non-linear and also they are usually dependent on the specific experimental results. Practically, it is difficult, but important to know how to establish a mathematical model that can predict the result of the actual welding process and how to select the optimum welding condition under a certain constraint. In this paper, an attempt has been made to develop an neural network model to predict the weld top-bead height as a function of key process parameters in the welding. and to compare the developed models using three different training algorithms in order to select an adequate neural network model for prediction of top-bead height.

방사형기저함수망을 이용한 표면 비드폭 예측에 관한 연구 (A Study on Prediction for Top Bead Width using Radial Basis Function Network)

  • 손준식;김인주;김일수;김학형
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 추계학술대회 논문집
    • /
    • pp.170-174
    • /
    • 2004
  • Despite the widespread use in the various manufacturing industries, the full automation of the robotic CO$_2$ welding has not yet been achieved partly because the mathematical model for the process parameters of a given welding task is not fully understood and quantified. Several mathematical models to control welding quality, productivity, microstructure and weld properties in arc welding processes have been studied. However, it is not an easy task to apply them to the various practical situations because the relationship between the process parameters and the bead geometry is non-linear and also they are usually dependent on the specific experimental results. Practically, it is difficult, but important to know how to establish a mathematical model that can predict the result of the actual welding process and how to select the optimum welding condition under a certain constraint. In this paper, an attempt has been made to develop an Radial basis function network model to predict the weld top-bead width as a function of key process parameters in the robotic CO$_2$ welding. and to compare the developed model and a simple neural network model using two different training algorithms in order to verify performance. of the developed model.

  • PDF

표면 비드높이 예측을 위한 최적의 신경회로망 선정에 관한 연구 (A Study on the Selection of Optimal Neural Network for the Prediction of Top Bead Height)

  • 손준식;김인주;김일수;장경천;이동길
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2005년도 춘계학술대회 논문집
    • /
    • pp.66-70
    • /
    • 2005
  • The full automation of welding has not yet been achieved partly because the mathematical model for the process parameters of a given welding task is not fully understood and quantified. Several mathematical models to control welding quality, productivity, microstructure and weld properties in arc welding processes have been studied. However, it is not an easy task to apply them to the various practical situations because the relationship between the process parameters and the bead geometry is non-linear and also they are usually dependent on the specific experimental results. Practically, it is difficult, but important to know how to establish a mathematical model that can predict the result of the actual welding process and how to select the optimum welding condition under a certain constraint. In this paper, an attempt has been made to develop an neural network model to predict the weld top-bead height as a function of key process parameters in the welding. and to compare the developed model and a simple neural network model using two different training algorithms in order to select an optimal neural network model.

  • PDF

신경회로망을 이용한 용접공정변수와 비드폭과의 상관관계에 관한 연구 (A Study on the Relationship Between Welding Variables and Bead Width Using a Neural Network)

  • 김인주;박창언;김일수;박순영;정영재;임현;박주석
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2000년도 추계학술대회 논문집
    • /
    • pp.699-702
    • /
    • 2000
  • The automation and control of robotic welding process is a very complex assignment because the system is affected by a number of variables which are very difficult to determine or predict in practice. Not only the optimization of the robotic welding process is considered from the point of view of the time and the cost of manufacturing. as well as quality of the weldment. the human factors of the production and many other factors must taken into consideration. hi order to determine the optimal parameters of robotic welding process, it is necessary to build a computer model representing all parameters influencing the welding process as well as the mutual dependence between them. This paper presents an approach to modeling the robotic welding process in which all parameters affecting the welding process are included using a neural network. A detailed analysis of the simulation results has been carried out to evaluate the proposed neural network model.

  • PDF

고능률 용접프로세스의 발전동향 (Trend of the welding process technology)

  • 김환태;길상철
    • 한국산학기술학회:학술대회논문집
    • /
    • 한국산학기술학회 2012년도 춘계학술논문집 2부
    • /
    • pp.653-655
    • /
    • 2012
  • The increasing interest in the welding process technology is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency welding process technology. This paper covers recent development trends of the welding process technology including the GTAW, PTAW, FSSW, etc.

  • PDF