• Title/Summary/Keyword: welder

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Spot Welding of Thermocouple using Servo Micro Spot Welder (서보가압식 마이크로 스폿 용접기를 이용한 열전대 용접)

  • 권효철;박승규;장희석
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.333-335
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    • 2004
  • 현재 저항 점 용접 공정에서 기존의 공기 가압 장치에서 서보모터를 이용한 서보 가압 장치로 변화가 진행되고 있다. 특히 마이크로 접합부의 경우 그 대상부가 미소ㆍ미세하기 때문에 접합부의 두께, 변형량, 접합후 전기 저항의 크기 둥이 크게 문제가 될 수 있다. (중략)

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Pulse TIG welding: Process, Automation and Control

  • Baghel, P.K.;Nagesh, D.S.
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.43-48
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    • 2017
  • Pulse TIG (Tungsten Inert Gas) welding is often considered the most difficult of all the welding processes commonly used in industry. Because the welder must maintain a short arc length, great care and skill are required to prevent contact between the electrode and the workpiece. Pulse TIG welding is most commonly used to weld thin sections of stainless steel, non-ferrous metals such as aluminum, magnesium and copper alloys. It is significantly slower than most other welding techniques and comparatively more complex and difficult to master as it requires greater welder dexterity than MIG or stick welding. The problems associated with manual TIG welding includes undercutting, tungsten inclusions, porosity, Heat affected zone cracks and also the adverse effect on health of welding gun operator due to amount of tungsten fumes produced during the welding process. This brings the necessity of automation. Hence, In this paper an attempt has been made to build a customerized setup of Pulse TIG welding based on through review of Pulse TIG welding parameters. The cost associated for making automated TIG is found to be low as compared to SPM (Special Purpose machines) available in the market.

A Study on android emulator detection for mobile game security (모바일 게임 보안을 위한 안드로이드 에뮬레이터 탐지방법에 관한 연구)

  • Yoon, Jongseong;Lee, Sangjin
    • Journal of the Korea Institute of Information Security & Cryptology
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    • v.25 no.5
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    • pp.1067-1075
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    • 2015
  • With the recent increase of the number of mobile game users, the side effects such as the manipulation of game points, levels and game speed and payment fraud are emerging. Especially, the emulators which make it possible for mobile applications to run on PC is a great threat to mobile game security since debugging specific game application or automating the game playing can be done easier with them. Therefore, we research the efficient ways to detect widely used Android Emulators such as BlueStacks, GenyMotion, Andy, YouWave and ARC Welder from the perspective of client(app), game server and network to reduce threat to mobile game security.

A study on the Recognition of Balance Direction in Washing Machine using Machine Vision System (머신 비젼 시스템을 이용한 세탁기 밸런스 방향 인식에 관한 연구)

  • Kim, Tae-Ho;Kim, Jong-Tae;Kim, Gwang-Ho;Park, Jin-Wan;Kim, Jae-Sang;Jeong, Sang-Hwa
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.2
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    • pp.3-9
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    • 2009
  • When washing machine is rotated in the laundry, it tends to lean toward one side. This tendency causes a serious vibration. The balance of washing machine plays an important role in order to reduce the vibration by injecting the sand or the salt water into the balance of washing machine. The hot plate welder is used to prevent from outflow of contents. The hot plate welder brings about many problems which is concerned with accidents. The direction recognition and location information of the balance are required in this system. In this paper, the recognition direction of balance in washing machine using machine vision system is studied. The template matching algorithm compares sub-image with original image acquired in real-time to obtain a center point of balance image. The mid points and the edges of balance are estimated by the edge detection and gauging algorithms. The data acquired by these results is used for recognition direction of balance. The automation software for image processing is developed by using LabVIEW.

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Changes of Pulmonary Function!) During 60 days of Welding Fume Exposure Period 1m Sprague-Dawley Rats (Sprague-Dawley 랫드에서 60일간 용접흄 폭로에 의한 폐기능 변화)

  • 성재혁;최병길;맹승희;김수진;정용현;한정희;현진숙;송경석;조영봉
    • Toxicological Research
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    • v.20 no.1
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    • pp.55-61
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    • 2004
  • Respiratory effects in full time welders include bronchitis, airway irritation, lung function changes, and lung fibrosis. Welder's pneumoconiosis has been generally determined to be benign and not associated with respiratory symptoms based on the absence of pulmonary function abnormalities in welders with marked radiographic abnormalities. Accordingly, to investigate pulmonary function changes during 60 days induced by welding-fume exposure, male Sprague-Dawley rats were exposed to manual metal arc-stainless steel (MMA-SS) welding fumes with concentrations of 64.8$\pm$0.9 mg/$m^3$ (low dose) and 107.8 $\pm$ 2.6 mg/$m^3$ (high dose) total suspended particulates for 2 hr/day, 5 days/week in an inhalation chamber for 60 days. Pulmonary function was measured every week with whole body plethysmograph compensated (WBP Comp, SFT38116, Buxco Electronics, Sharon, CT). The rats exposed to the high dose of welding fumes exhibited statistically significant (p<0.05~0.01) body weight decrease as compared to the control whereas cell number increase of the bronchoalveolar lavage fluid (BALF) (total cell, macrophage, polymorphonuclear cell and lymphocyte) during the 60 days exposure period. And only tidal volume was significantly decreased in dosedependantly during 60 days of MMA-SS welding fume exposure. This pulmonary function change with inflammatory cell recruitment confirms the lung injury caused by the MMA-SS welding fume exposure.

A Study on the Quantitative Evaluation of Arc Stability in AC SMAW (교류 피복 아크 용접에 있어서 아크 안정성의 정량적 평가에 관한 연구)

    • Journal of Welding and Joining
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    • v.16 no.4
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    • pp.125-135
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    • 1998
  • The shielded metal arc welding (SMAW) by AC power source was performed to evaluate the arc stability by arc monitoring and analysing. In this study, the arc stability index was evaluated quantitatively by using he coefficient of resistance variation for welding time. This coefficient was obtained for the long time (20sec.) by analysing the waveforms of welding current, voltage and resistance. The coefficient was applied to indicate numerically the variation level of arc length and the degree of arc extinction. Using the coefficient of resistance variation in practical welding, the arc stability of the high titanium oxide electrode (KS E4313) turned out to be better than that of the low hydrogen electrode (KS E4316). In evaluating the skill level of welders by the coefficient, the horizontal fillet weaving welding became clear to be very discriminating because the higher level welder could weave in keeping constant arc length, but the lower level welder showed the characteristics of weaving with the unstable arc length. And it was confirmed that the welding defects as blow holes was formed when the arc stability index were high.

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Development of Holder Ampere Control Arc Welding System and It′s Usefulness (홀더 암페어 조절 아크용접 시스템 개발 및 그 유용성)

  • 이용복
    • Proceedings of the KWS Conference
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    • 1994.10a
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    • pp.89-92
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    • 1994
  • According to the industrial development welding technology is necessitated to develop in the direction of full automation, high efficiency, energy saving, and full safety. In this study, thus, a simple holder ampere controller for welding systems is developed and applied to arc welders and its capability is examined and tested. The results are as follows: 1. It has a simple structure, since the primary AC power for the welder can be directly control led using a triac. 2. It can control the electric power strength in several steps as well as on and off easily, since a small-sized variable resistance is installed in the small controller on the welding holder. 3. In real field applications a welding system with this controller increases the working efficiency greatly compare to the conventional arc welders without the system, because the controller can control the ampere onsite far from the main power supply. 4. It can reduce the probability of the electrical mishap due to electrical leakage, since the electricity is disconnected as soon as the switch is off or welding person's hand is taken off from the welder after the work or for rest. 5. It can control the welding depth in the beginning and do the crater treatment well in the ending of welding, since it always supplies the relevent amount of electrical current. Therefore, it can improve the mechanical properties of the welding zone.

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Design of High-Frequency Induction Heating Welder for Synthetic Resin Sheet (합성수지 소재 접착을 위한 고주파 유도가열 접착기 설계)

  • 추연규;김현덕;장우환
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.7 no.7
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    • pp.1533-1538
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    • 2003
  • The present technology of dielectric heating welding for synthetic resin sheet has a switching frequency over 10MHz by using vacuum tube elements, and has restrictively been applied to PVC whose dielectric loss is comparably high. The technology, however, has a difficulty in applying to materials which are made for environment and have low dielectric lose compared with other synthetic resin materials. Recently, the application of materials made for environment is increased so that the technology is faced with the limit. In this paper, a high frequency induction heating welder for synthetic resin sheet is designed applying temperature control by indirect heating to solve the problems about direct heating synthetic resin made for environment.

Analysis of AC Arc-Welders Using FEM (유한요소법을 이용한 교류아크용접기의 해석)

  • Nam, Jae-Ho;Kuc, Tae-Yong;Jang, Young-Hak
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.53-55
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    • 1996
  • In this paper, we analyze control methods and structures of AC arc-welders, which is a prerequisite to develop a low-cost and high accurate welder. By using the finite element methods, three types of AC an-welders, movable-core, movable-coil, and saturated-reactor type, are modeled and characterized in the coupled domain of electro-magnetic system.

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