• 한국기계가공학회지
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• 제11권2호
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• pp.66-72
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• 2012

Ultrasonic metal welder is consisted of power supply, transducer, booster, and horn. Precise designing is required since each part's shape, length and mass can affect driving frequency and vibration mode. This paper gives a description of an experimental study of the ultrasonic welding of metals. A horn suitable for 40,000Hz was attached to the ultrasonic metal welder in order to weld Cu sheet. The Cu sheet welding was done with different amplitude, pressure and welding time, and its maximum tension was measured. Maximum tension of 177.99N was obtained when the pressure was 2.5bar, amplitude was 80%, and welding time was 0.34sec. Therefore, excessive welding condition negatively influences maximum tension measurement result.

• 전기학회논문지
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• 제59권7호
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• pp.1265-1271
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• 2010

Power cable of an AC arc welder can surround a body of worker at the moment of welding. Applying the boundary element method, we calculated current densities induced in organs inside a worker to study the magnetic field reduction characteristics of shielding wear materials. We knew shielding wear with high permeability materials lowers current density more than high conductivity materials. We also found current density was lowest when high permeability materials were inside high conductivity materials in double layer shielding wear.

• 조명전기설비학회논문지
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• 제17권1호
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• pp.45-53
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• 2003

본 연구에서는 프래쉬버트 용접에서의 용접성을 향상시키기 위하여 인버터를 대용량 시스템에 적용하여 타당성을 검증하였다. 제안된 시스템은 풀브릿지 인버터방식을 채택하고, DSP제어기를 사용하였다. 인버터시스템으로 동작 주파수를 향상시키면서 기존의 위상 제어형 용접기의 용접성과 비교하여 스패터가 저감되는 등 용접성이 개선되는 것을 여러 가지 금속학적인 방법들을 이용하여 확인하고, 인버터 시스템의 타당성을 검증하였다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2007년도 제38회 하계학술대회
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• pp.1410-1411
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• 2007

This paper analyses current densities induced inside a worker using AC arc welder. Applying the boundary element method, we calculate current densities induced in organs inside a worker in case he was located at 1[cm], 3[cm], 5[cm], 10[cm], 15[cm], 20[cm] far from a power cable of AC arc welder. As results of study, we find a maximum current density induces at a heart surface and may be higher than 10[$mA/m^2$] of ICNIRP guideline if he works within 15[cm] from a power cable.

• Journal of Preventive Medicine and Public Health
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• 제29권4호
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• pp.853-861
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• 1996

Pneumoconiosis is one of the major problem in the field of occupational health at Korea. Therefore, the efficient diagnosis of pneumoconiosis is a hot issue on the occupational health program. The author executed this study to estimate the diagnostic value of high resolution computed tomography(HRCT) compared with chest radiography for screening of welder's lung. HRCT was introduced very recently for the diagnosis of pneumoconiosis, however, the diagnostic value for screening of welder's lung - principally nonfibrogenic and reversible - has not been evaluated. The subjects were fifty cases of welder's lung or suspected cases who had been collected between 1989 and 1994 from one shipyard and continuously followed-up on the basis of in-plant periodic health check program. We applied both chest radiography and HRCT on the same subjects from May 1 to 30, 1996. The images were evaluated by two careered radiologists independently. The findings of chest radiography were classified into four category by ILO classification, and the findings of HRCT according to the criteria of Bergin et al. The concordance between two radiologists expressed with Kendall's tau-b was 0.72 by chest radiography and 0.44 by HRCT- that is, interobserver variation of HRCT was bigger than that of chest radiography. The concordance between the two different methods was highly variable as 0.44 by radiologist A and 0.06 by radiologist B - that is, interobserver variation was very big. However, HRCT looked more detectable for the minor parenchymal change. These findings suggested that it is not appropriate to use HRCT routinely for screening of welder's lung due to lack of diagnostic criteria, and feasibility, acceptability and economic aspects. Nevertheless, HRCT might be recommendable in the case of equivocal parenchymal features on the chest radiography, unexplained respiratory symptoms, and/or lung function abnormalities suggestive of interstitial fibrosis.

• 전력전자학회:학술대회논문집
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• 전력전자학회 2000년도 전력전자학술대회 논문집
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• pp.560-563
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• 2000

In this paper we proposed AC/DC boost converter to improve input current harmonic reduction in TIG welder. The proposed harmonic reduction circuit with UC2854AN acting on constant switching frequency average current control has a three-loop control structure : the inner current loop the line voltage feed-forward loop and th outer voltage loop. Also we applied the constant current strategy on full bridge IGBT inverter to stabilized the output current using the analog PI controller. To demonstrate the practical significance of the proposed methods some simulation studies and experimental results are presented.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2006년도 제37회 하계학술대회 논문집 D
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• pp.2063-2064
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• 2006

The power source of inverter welder stable power of low voltage and high current. Because if shouldn't be, it is caused to spark between the parent metal and the peak. So that, we designed to be base on high frequency transformer and reactor of DC part. Then, we optimized control of PWM, current rising slant, voltage, current, pulse current and inverter out-put voltage. Also we designed PCB for EMI and noises.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2006년 추계학술발표대회 개요집
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• pp.274-276
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• 2006

This study was researched by measuring the amount how much a welder inhaled the major harmful metals such as Fe, Mn, Cu, Zn and so on which occurred at the welding site during welding work and also by measuring the heavy metal concentration in a welder's blood after the welding. By using the mobile fan, the measure of welding fume and the result were taken.

• 전력전자학회:학술대회논문집
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• 전력전자학회 1999년도 전력전자학술대회 논문집
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• pp.558-562
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• 1999

In this paper, the inverter spot welding system with high efficiency via an instantaneous power control is presented. In spot welding, instantaneous power control is utilized in order to attain less spatter and high welding performance. Also we proposed a PI controller for spot welder system using Evolution Strategy(ES) with varying search space. ES with varying search space which depends on fitness values at each generation is used to tune PI control parameters

• 전력전자학회:학술대회논문집
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• 전력전자학회 1998년도 전력전자학술대회 논문집
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• pp.143-148
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• 1998

A dynamic electrical parameter monitoring device was designed to simultaneously record the instantaneous value of voltage, current, power, and resistance during spot welding. The data obtained using this technique have been analyzed in term of the relationships of these parameters to the phenomena occuring during the formation(surface break-down, nugget formation and mechanical collapse) of spot weld. Finally, a database implementation is undertaken to develop techniques for improving weld quality of the resistance spot welder.