• 대한조선학회논문집
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• 제38권4호
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• pp.75-82
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• 2001

건조 후 수행하는 수압시험 또는 화물의 적재 등과 같은 정하중은 파랑변동하중에 비하여 선체구조물에 상당히 큰 응력을 유발한다. 이러한 정하중이력에 의하여, 선체구조물의 응력집중으로 인해 피로강도가 문제되는 용접이음부에서는, 재료의 탄소성 거동에 의하여 초기용접잔류응력이 상당히 이완될 것으로 예상된다. 따라서, 이러한 용접이음부의 피로강도를 평가할 때에는 이완된 잔류응력의 영향을 고려하는 것이 보다 합리적이다. 본 연구에서는 선체구조물의 여러 가지 용접형태 중 Padding plate가 용접된 형태에 대하여 정하중이력($0.5{\sigma}Y,\;0.85{\sigma}Y$)에 의한 초기 용접잔류응력의 변화를 측정하며, 잔류응력의 변화가 피로강도에 미치는 영향을 검토한다.

• 한국항해항만학회지
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• 제26권1호
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• pp.43-49
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• 2002

본 연구에서는 비감쇠 자유진동을 하는 점용접된 사각평판의 고유진동수를 수치해석을 통하여 살펴보고, 실험을 통하여 결과를 검증하였다 설계변수로는 점용접에 미치는 여러 설계변수 중에서 점용접이 차지하는 면적을 사각평판의 면적으로 나눈 면적비와 점용접점 사이의 거리를 평판의 한 변의 길이로 나눈 거리비로 무차원화하여 사용하였으며, 목적함수로는 점용접으로 인한 두께효과를 진동수에 대한 처짐의 비로써 나타낸 등가두께로써 무차원화하여 정의하였다. 수치해석에는 범용유한요소해석 프로그램인 ANSYS 5.6을 사용하였고, 실험에는 B&K Data analyzer를 통하여 주파수분석을 수행하였다. 연구의 결과 다음과 같은 결론을 얻었다. 1. 점용접의 면적비가 단지 4.52%인데 비해 점 용접으로 인한 두께효과는 55%로써 매우 크게 나타났다. 2. 거리비에 따른 두께효과는 거리비가 0.4일 때 가장 크게 나타났다.

• 한국강구조학회 논문집
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• 제23권3호
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• pp.377-384
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• 2011

최근에 국내의 건설현장에서는 공기단축과 시공성 향상을 위하여 구조분야에서 다양한 공법이 개발되고 있으며 HRC 공법도 그중 하나로서 주차장이나 사무소 건물에 적용이 가능하다. 이 공법은 구조적 효율성을 높이기 위하여 보의 중간에 겔버 조인트를 도입하고 있으며, 핀 접합부에는 공장에서 제작되는 HRC 복합보 내부에 스터드 볼트가 용접된 연결플레이트를 삽입하여 현장에서 철골보와 볼트접합이 가능하도록 하였다. 이 연구에서는 철골보와의 핀접합을 위해 HRC 복합보의 내부에 삽입된 연결플레이트와 콘크리트와의 일체성 확보를 검증하기 위하여 6개의 실험체에 대하여 연결플레이트의 길이와 높이, 플레이트에 용접되는 스터드 볼트의 수를 변수로 하여 실험을 실시하였다. 실험결과는 처짐과 철근의 변형도에 대하여 현행규준에 따라 비교하였다. 실험결과 주어진 하중의 범위 내에서 스터드 볼트가 용접된 연결플레이트와 철근콘크리트보는 일체성을 확보하고 있는 것으로 조사되었다.

• 한국해양공학회지
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• 제13권3호통권33호
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• pp.49-56
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• 1999

Welding is a reliable process and is mainly adopted for fabricating heavy structures. Recently, transverse cracks in the weld metal is serious problem, and they affect cost, efficiency, safety and joint reliability for various welded structures. In this view of point, this study investigated the potential factors for weld metal transverse crack. The main results obtained are as follows; 1) The content of diffusible hydrogen in the commercial flux cored are welding wire was remarkable change by manufacturer. 2) The diffusible hydrogen content was thd main factor for weld metal transverse cracks. 3) Weld metal was immune to transverse cracking under the condition of low diffusible hydrogen content of high restraint condition. 4) The factors for weld metal transverse crack would be the content of diffusible hydrogen and restraint of weld joint.

• Journal of Welding and Joining
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• 제14권2호
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• pp.57-64
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• 1996

In this paper, authors are trying to find optimum spot weldig conditions to minimize indentation of the plate surface which is crucial to quality of stainless rolling stocks. At first, to derive a simple equation to estimate the depth of indentation, a simplified one-dimensional bar model is proposed and validity of the model is confirmed by experiments. And also, to find proper welding conditions giving satisfied tensile strength of the welded joint, a simple formula is derived referring to the standard spot welding conditions by AWS. Optimization problem is formulated to find welding conditions such as welding current, time and applied force which give minimum indentation and proper tensile strength of joint, and solutions are found out. According to the results, the depth of indentation can be expressed by applied electrode froces and it can be shown that an optimum applied force exists.

• 한국해양공학회지
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• 제13권2호통권32호
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• pp.83-89
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• 1999

In this paper an experimental study on the development of the shielded metal are welding(SMAW) optimization technique for the dissimilar materials SS41 and STS304 of Auto-Lifting Magnet core plate was carried out. It was confirmed that the optimum welding heat input range was 37.5 to 45 kj/cm by considering on the strength and fatigue life of the welded joints more than 100% joint efficiency. And the quantitative relationship empirical wquation between the strength toughness adn fatigue life and the weld heat input was obtained.

• 한국지진공학회논문집
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• 제18권1호
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• pp.63-71
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• 2014

This study presents an experimental study of the structural behavior for steel plate-concrete column-to-steel girder connections. Experiments were carried out to investigate the moment-rotation characteristics, failure behavior and ultimate moment capacity of these connections. The results of this experimental study involving three welded moment-resisting connections subjected to cyclic loading are presented. The specimens were fabricated at full scale to evaluate their hysteretic behavior. A description of the test specimens, the details of the joint, the test system and the testing methods are described. The test results showed that the structural behavior of these composite connections was influenced by the connection details.

• Journal of Welding and Joining
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• 제31권1호
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• pp.21-25
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• 2013

Aluminum alloy, Al5083-O, is one of candidate materials for the LNG storage tank, because of its excellent weldability, cryogenic characteristics, and corrosion resistance. The good weldability of Al5083-O is very important in LNG storage tank manufacturing. In this study, high current metal inert gas(MIG) welding process was used to get one pass welding of thick plate aluminum alloy. Bead on plate(BOP) welding was performed to evaluate the effect of welding conditions on the height of bead and depth of penetration. The optimum welding conditions were derived to get one pass welding of the thickness of 14.5mm. The mechanical properties of the welded joint were evaluated. The cross-sectional macro test, tensile test, and bending test satisfied the class rule.

• Steel and Composite Structures
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• 제39권4호
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• pp.401-417
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• 2021

This study experimentally reveals the influence of welding on grade S690Q high strength steel (HSS) butt joints from both micro and macro levels. Total eight butt joints, taking plate thickness and welding heat input as principal factors, were welded by shielded metal arc welding. In micro level, the microstructure transformations of the coarse grain heat affected zone (CGHAZ), the fine grain heat affected zone (FGHAZ) and the tempering zone occurred during welding were observed under light optical microscopy, and the corresponding mechanical performance of those areas were explored by micro-hardness tests. In macro level, standard tensile tests were conducted to investigate the impacts of welding on tensile behaviour of S690Q HSS butt joints. The test results showed that the main microstructure of S690Q HSS before welding was tempered martensite. After welding, the original microstructure was transformed to granular bainite in the CGHAZ, and to ferrite and cementite in the FGHAZ. For the tempering zone, some temper martensite decomposed to ferrite. The performed micro-hardness tests revealed that an obvious "soft layer" occurred in HAZ, and the HAZ size increased as the heat input increased. However, under the same level of heat input, the HAZ size decreased as the plate thickness increased. Subsequent coupon tensile tests found that all joints eventually failed within the HAZ with reduced tensile strength when compared with the base material. Similar to the size of the HAZ, the reduction of tensile strength increased as the welding heat input increased but decreased as the thickness of the plate increased.

• Journal of Welding and Joining
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• 제33권5호
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• pp.35-40
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• 2015

Characterization of microstructures and mechanical properties of 83mm thickness EH36-TM welds produced by the combined flux cored arc (FCA) and electro gas (EG) welding processes has been studied with the two different groove conditions, single-V (SV) and double-V (DV) bevels. The welding consumables used for FCA and EG welding processes were ASME/AWS A5.29 (E81T1-K2) and A5.26 (EG72T), respectively. Experimental results showed that all the mechanical properties of welds such as tensile property, CVN toughness and Vickers hardness met IACS requirements. The tensile strength of EG welded plates were reduced by approximately 4% (DV: 3.8%, SV: 4.2%) compared to the base metal. The hardness value of SV-beveled weld metal was slightly lower than that of DV-beveled one. There were no significant differences as per welding groove conditions except for the weld metal. In addition, at the fusion line, the toughness of SV condition was 20J lower and the weld metal was 40J lower than DV condition, respectively. On the basis of microstructural analysis, grain boundary ferrite (GBF) structures for SV condition were 2 times higher volume fraction than for DV condition and their packet sizes were coarsened to almost double. It was thus suggested that the GBF volume fractions and packet sizes in the weld metal of EH36-TM steel plates are the most important factors affecting the mechanical properties of the combined FCA and EG welded joint. Nevertheless, all the results of welds with both DV and SV conditions were found to be excellent.