• 제목/요약/키워드: weight-reduced structure

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유한요소법과 반응표면법을 이용한 경량 맨홀 커버 구조 최적화 설계 (Structural Optimization of a Light-weight Manhole Cover Using FEM and Response Surface Method)

  • 이형욱
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.462-470
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    • 2016
  • The locking load of a conventional manhole depends on the weight of its cover. Locking-type manhole structures with a special locking mechanism were recently developed to prevent accidents such as stolen cover, away cover from a frame. The weight of the manhole structure can be reduced under structural safety because the locking force of a locking-type manhole is greater than the weight of the cover. A light-weight manhole cover is developed in this study by using a finite element stress analysis and the design of experiments. Static stress analysis and fracture experiments are also conducted to analyze the states of the initial product. The optimum light-weight manhole cover considering manufacturing molds is developed and tested. Consequently, the weight was found to reduce by 16%. In addition, the fracture load increased by 38%.

중량충격원에 따른 콘크리트 바닥판의 차음특성 분석 및 평가에 관한 연구 (Analysis and Evaluation of Impact Sound Insulation of Concrete Floor Structures in Response to Characteristics of Heavy-weight Impact Sources)

  • 유승엽;연준오;전진용
    • 한국소음진동공학회논문집
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    • 제19권10호
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    • pp.1062-1068
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    • 2009
  • In this study, the impact force levels of bang machine and impact ball were measured, then the heavy-weight impact sounds generated by the bang machine and impact ball were investigated. It was found that the heavy-weight impact sources generated through modal excitation, and the impact force of the impact ball was similar to that of real impact source. The heavy-weight impact sounds were also measured in the real apartments with different slab thickness and floor structures. The results showed that the floor impact sound levels in terms of $L_{iFmax,AW}$, generated by impact ball sounds were reduced by using the resilient isolators. The frequency characteristics of heavy-weight impact sounds at 125 and 250 Hz were consistent with the characteristics of impact force spectrum. However, the difference between the impact sounds and the impact forces were found at 63 and 500 Hz due to the resonance of the floor structure and flanking noise, respectively.

Response of structure with controlled uplift using footing weight

  • Qin, X.;Chouw, N.
    • Earthquakes and Structures
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    • 제15권5호
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    • pp.555-564
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    • 2018
  • Allowing structures to uplift in earthquakes can significantly reduce or even avoid the development of plastic hinges within the structure. The permanent deformations in the structure can thus be minimized. However, uplift of footings can cause additional horizontal movements of a structure. With an increase in movement relative to adjacent structures, the probability of pounding between structures increases. This experimental study reveals that the footing mass can be used to control the vertical displacement of footing and thus reduce the horizontal displacements of an upliftable structure. A four storey model structure with plastic hinges and uplift capability was considered. Shake table tests using ten different earthquake records were conducted. Three different footing masses were considered. It is found that the amplitude of footing uplift can be greatly reduced by increasing the mass of the footing. As a result, allowing structural uplift does not necessary increase the horizontal displacement of the structure. The results show that with increasing footing weight, the interaction between structural and footing response can increase the contribution of the higher modes to the structural response. Consequently, the induced vibrations on secondary structure increase.

근사 모델과 NSGA-II를 이용한 진공청소기 손잡이 근사최적설계 (Optimization of Vacuum Cleaner Handle Using Approximate Model and NSGA-II)

  • 윤민노;이종수
    • 한국생산제조학회지
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    • 제26권1호
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    • pp.30-35
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    • 2017
  • The major parts of a vacuum cleaner are molded. The vacuum cleaner works in multi-load conditions. Therefore, the designer needs to optimize the structure and injection molding conditions simultaneously. Here, the main factor of design is the rib shape and thickness. The greater the rib thickness, the greater the stiffness of the structure. However, it causes an increase in weight. On the other hand, the lower the rib thickness, the greater the increase in the injection pressure. However, the weight will be reduced. Therefore, the designer needs to optimize the rib shape and thickness for structure stiffness and injection molding. In order to solve this problem, we propose an optimization method using D.O.E and a response surface model, which is a multi-objective optimization method using the multi-objective genetic algorithm.

축소모델을 이용한 구조체 접지 분석 (The Analysis of Structure Grounding Using Reduced Scale Model)

  • 길형준;김향곤;한운기;이기연;최충석
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 제36회 하계학술대회 논문집 C
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    • pp.2046-2048
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    • 2005
  • This paper deals with ground potential rise of structure grounding electrode when a test current flows through grounding electrode. In order to analyze the potential gradient of ground surface on structure grounding electrode, the reduced scale model has been used. The structures were designed through reducing real buildings and fabricated with four types on a scale of one-one hundred sixty. The supporter was made to put up with weight of structure and could move into vertical, horizontal, rotary direction. When a test current flowed through structure grounding electrodes, ground potential rise was the lowest value at electric cage type(type B). According to resistivity and absorption percentage in concrete attached to structure, the potential distribution of ground surface appeared differently.

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위상최적설계를 활용한 압출기의 플라텐 경량화 설계 (Platen Weight Reduction Design of Extruder Using Topology Optimization Design)

  • 김동율;김지욱;이정인;조아라;이성윤;정명식;고대철;장진석
    • 소성∙가공
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    • 제31권5호
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    • pp.302-308
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    • 2022
  • In this study, the weight of the platen was reduced using the structural strength analysis and topology optimization design of the extruder by finite element analysis. The main components of the extruder such as the stem and billet, were modeled, and the maximum stress and safety factor were verified through structural strength analysis. Based on the results of the structural strength analysis, the optimal phase that satisfies the limitation given to the design area of the structure and maximizes or minimizes the objective function was obtained through a numerical method. The platen was redesigned with a phase-optimal shape, the weight was reduced by 40% (from the initial weight of 11.1 tons to 6.6 tons), and the maximum stress was 147.49 MPa safety factor of 1.86.

다채널 조합형 계량기의 안정화 성능 개선에 관한 연구 (A Study on Measurement Time Reduction for Multi-Channel Combination Scale)

  • 이형일;반갑수
    • 한국기계가공학회지
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    • 제15권1호
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    • pp.103-109
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    • 2016
  • The performance of a multi-head, computerized combination scaling system to automatically identify a group of agricultural products having a total weight within the target range has been optimized to reduce the package cycle time of the merchandise. First, the structure of the scale was modified to enable faster measurement by enhancing the dynamic stability during the process. Second, the high frequency noise in the measured signal was eliminated by a high frequency filter to provide more accurate weight data. Finally, the algorithm to identify a group of products with a total weight within the target range was modified to enable a user to select an optimal number of scales. According to the experimental verifications, this modified system reduced the package cycle time significantly and also was accurate in measuring the total weight of the selected products.

엇갈림 휜을 갖는 전자기기의 열유동 모델링 및 휜 형상 최적 설계 (Thermal and Flow Modeling and Fin Structure Optimization of an Electrical Device with a Staggered Fin)

  • 김치원;이관수;여문수
    • 설비공학논문집
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    • 제29권12호
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    • pp.645-653
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    • 2017
  • Thermal and flow modeling and fin structure optimization were performed to reduce the weight of an electrical device with a staggered fin. First, a numerical model for thermal and flow characteristics was suggested, and then, the model was verified experimentally. Using the verified model, improvement in cooling performance of the cooling system through the staggered fins was predicted. As a result, 87.5% of total heat generated was dissipated through the cooling fins, and a thermal island was observed in the rotor because of low velocity of the internal air flow through the air gap. In addition, it was confirmed that the staggered fin improves the cooling performance but it also increases the total pressure drop within the cooling system, by maximizing the leading edge effect. Based on this analysis result, the effect of each design parameter on the thermal and flow characteristics was analyzed to select the main optimal design parameters, and multi-objective optimization was performed by considering the cooling performance and the fin weight. In conclusion, the optimized fin structure improved the cooling performance by 7% and reduced the fin weight by 28% without any compromise of the pressure drop.

3-D 복합재료 샌드위치 구조물의 2층 경전철 철도차량 구조체 적용성에 관한 연구 (A Study on the Application of 3-D Sandwich Composite Structures to the Double-deck Light Train Carbody)

  • 이영신;김재훈;이호철;길기남;박병준
    • 한국철도학회논문집
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    • 제3권2호
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    • pp.92-99
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    • 2000
  • Composites are very useful material for light train carbody due to its high specific strength and lightweight characteristics. The composites, called 3-D board, are developed with a special stitching method. In this process, the glass fiber fabrics of skin material and foam core material are stitched together with glass fiber thread. The glass thread in Z-axis turns into FRP form. The conventional delamination problem can be solved with 3-D sandwich structure. In addition, with the lower density of foam, the weight of the panel and the operation expenses can be highly reduced. To evaluate the usefulness of the 3-D board, the double-deck light train carbody is studied. The stress analyses are carried out under various loads and boundary conditions with FEM Code, ANSYS. On comparing with the aluminum carbody, 3-D board carbody can be reduced by about 2 ton for the total weight of carbody.

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하중 보상을 이용한 회전 구동부의 처짐 특성 연구 (Study on the Deflection Characteristics of Rotating Drive by Weight Compensation)

  • 김현식
    • 한국기계기술학회지
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    • 제20권6호
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    • pp.790-795
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    • 2018
  • In this study, we analyzed the structural safety and vibration characteristics of rotational drive in 3D CT scan equipment using finite element analysis. The analysis results showed a safety factor of 9.2 and a left and right vertical deflectional deviation of 0.24mm from the maximum equivalent stress. After applying weight compensation of 27.7kgf, the structural analysis reduced the safety factor to 7.6, but the deflectional deviation of the left and right structure was reduced to 0mm. Also, we presented the optimum design of rotational drive through the vibration analysis.