• 제목/요약/키워드: wear particle size

검색결과 111건 처리시간 0.03초

Effect of graphite particulate on mechanical properties of glass fibre reinforced composite

  • Bhattacharjee, Antara;Roy, Kanchan;Nanda, B.K.
    • International Journal of Aerospace System Engineering
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    • 제7권1호
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    • pp.16-20
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    • 2020
  • The recent trend is increasing towards the usage of polymer matrix composites since they have a wide variety of applications. They have applications in the field of aircraft and space industry, sporting goods, medical devices, marine and automotive applications and also in commercial usage. The most commonly used fibre-reinforced polymer matrix composite is Glass fibre reinforced epoxy (GFRE) composite which is used in aviation, sports and automotive industries. However, the strength of GFRE composites is not adequate for structural applications. Therefore, the current research focuses on increasing the strength of GFRE composites by reinforcing with micro Graphite (Gr) particulates. The Gr used is an ultra-fine powder with particle size 250 ㎛. Gr is known to have good wear resistance, thermal conductivity and can operate at high temperatures. Gr particulates are mixed with the epoxy matrix in various weight ratios. Hand-lay technique is used for fabricating the composites. Mechanical properties such as tensile strength, elongation, compressive strength and flexural strength are obtained experimentally to study the effect of change in Gr content (0-5 wt. %). The tests were done as per ASTM standards.

고액공존 과공정 Al-Si합금의 교반응고시 미세조직변화 (Microstructural changes during semi-solid state processing of hypereutectic Al-Si alloys)

  • 유영호;김도향
    • 한국주조공학회지
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    • 제15권5호
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    • pp.483-493
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    • 1995
  • The microstructural changes during semi-solid state processing of hypereutectic Al-Si alloy has been investigated in the present study. Stirring of semi-solid slurry results in the morphological changes of the primary Si particles, i.e. from angular rod shape to near-spherical shape. Besides the spherodization of primary Si particles, the average particle size increases, especially, at much higher rate in the final stage than that in the early stage of stirring. Various microstructure characterization techniques, such as anisotropic etching, SEM imaging and ECP analysis, reveal that the spherodization of primary Si particles occurs by the combinations of the mechanisms of coalescence, fracture, and wear of the individual particles. Isothermal shearing of hypereutectic Al-Si at $580^{\circ}C$ shows that spherical ${\alpha}-Al$ particles are formed by the dissociation of Al-Si eutectic structure at the early stage of isothermal shearing. The spherical ${\alpha}-Al$ particles gradually grow by the mechanisms of Ostwald ripening and coalescence of the particles.

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SHS 합성에 의한 몰리브덴계 용사용 복합분말의 제조 (Fabrication of Mo based Thermal Spray Composite Powder by Self- propagating High- temperature Synthesis)

  • 박제신;심건주
    • 한국재료학회지
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    • 제11권9호
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    • pp.763-768
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    • 2001
  • Molybdenum-based thermal spray powder is widely used for coating the moving parts of the internal combustion engines due to its excellent wear resistance. A composite powder of the $Mo_{40}(Al_{1-x}Si_x)_{60}$ system was synthesized using the SHS method. The synthesized bulk was pulverized and specially treated to produce thermal spray powder. It was found that the synthesis reaction consisted of two-steps: the formation of $Al_8/Mo_3$ and the formation of Mo(Al,Si)$_2$. Both the temperature and the rate of the SHS reaction linearly increased with the increase of the value of x in $Mo_{40}(Al_{1-x}Si_x)_{60}$, The temperature and the rate of the reaction were also affected by the compacting density of the specimens, exhibiting the maximum valves at 62% and 60%, respectively. Since spherical shape is advantageous to the thermal spraying process, shape-control of the powder was attempted with PVA as a binding additive, resulting in the successful production of almost perfectly spherical powder of 80 $\mu\textrm{m}$ Ø$(d_{50})$ mean particle size.

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Analysis of 3D Facial Shapes of Female Adult to Improve Face Mask Fit

  • Choi, Jin;Do, Wol Hee
    • 한국의류산업학회지
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    • 제22권6호
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    • pp.826-833
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    • 2020
  • When it is necessary to wear masks for long periods, such as during the current COVID-19 pandemic, the essential function of masks to prevent contamination (or transmission to others) as well as comfortableness are important. For this study, we used three-dimensional (3D) facial measurements of adult women to compile basic face shape data for designing comfortable and effective masks. This study analyzed the 3D facial data of 127 subjects in their 20s to 30s of the 6th Size Korea. Factor analysis of the survey data produced seven factors that formed the composition of adult female faces. These factors combined to produce three facial types: square (long face and a large lower middle face), oval (smallest central and lower body in the middle), and triangle (short face with a small central and lower large nose). These types reflect that the facial types of adult women show the differences in the nose angle, nose length, bitragion-subnasal arc, bitragion-menton arc. Therefore, properly fitting masks for fine dust particle filtration require 3D customization of a mask's breathing apparatus to fit differently shaped central and lower face parts that interfere with mask fit.

Stellite bearings for liquid Zn-/Al-Systems with advanced chemical and physical properties by Mechanical Alloying and Standard-PM-Route

  • Zoz, H.;Benz, H.U.;Huettebraeucker, K.;Furken, L.;Ren, H.;Reichardt, R.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2000년도 춘계학술강연 및 발표대회 강연 및 발표논문 초록집
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    • pp.9-10
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    • 2000
  • An important business-field of world-wide steel-industry is the coating of thin metal-sheets with zinc, zinc-aluminum and aluminum based materials. These products mostly go into automotive industry. in particular for the car-body. into building and construction industry as well as household appliances. Due to mass-production, the processing is done in large continuously operating plants where the mostly cold-rolled metal-strip as the substrate is handled in coils up to 40 tons unwind before and rolled up again after passing the processing plant which includes cleaning, annealing, hot-dip galvanizing / aluminizing and chemical treatment. In the liquid Zn, Zn-AI, AI-Zn and AI-Si bathes a combined action of corrosion and wear under high temperature and high stress onto the transfer components (rolls) accounts for major economic losses. Most critical here are the bearing systems of these rolls operating in the liquid system. Rolls in liquid system can not be avoided as they are needed to transfer the steel-strip into and out of the crucible. Since several years, ceramic roller bearings are tested here [1.2], however, in particular due to uncontrollable Slag-impurities within the hot bath [3], slide bearings are still expected to be of a higher potential [4]. The today's state of the art is the application of slide bearings based on Stellite\ulcorneragainst Stellite which is in general a 50-60 wt% Co-matrix with incorporated Cr- and W-carbides and other composites. Indeed Stellite is used as the bearing-material as of it's chemical properties (does not go into solution), the physical properties in particular with poor lubricating properties are not satisfying at all. To increase the Sliding behavior in the bearing system, about 0.15-0.2 wt% of lead has been added into the hot-bath in the past. Due to environmental regulations. this had to be reduced dramatically_ This together with the heavily increasing production rates expressed by increased velocity of the substrate-steel-band up to 200 m/min and increased tractate power up to 10 tons in modern plants. leads to life times of the bearings of a few up to several days only. To improve this situation. the Mechanical Alloying (MA) TeChnique [5.6.7.8] is used to prOduce advanced Stellite-based bearing materials. A lubricating phase is introduced into Stellite-powder-material by MA, the composite-powder-particles are coated by High Energy Milling (HEM) in order to produce bearing-bushes of approximately 12 kg by Sintering, Liquid Phase Sintering (LPS) and Hot Isostatic Pressing (HIP). The chemical and physical behavior of samples as well as the bearing systems in the hot galvanizing / aluminizing plant are discussed. DependenCies like lubricant material and composite, LPS-binder and composite, particle shape and PM-route with respect to achievable density. (temperature--) shock-reSistibility and corrosive-wear behavior will be described. The materials are characterized by particle size analysis (laser diffraction), scanning electron microscopy and X-ray diffraction. corrosive-wear behavior is determined using a special cylinder-in-bush apparatus (CIBA) as well as field-test in real production condition. Part I of this work describes the initial testing phase where different sample materials are produced, characterized, consolidated and tested in the CIBA under a common AI-Zn-system. The results are discussed and the material-system for the large components to be produced for the field test in real production condition is decided. Outlook: Part II of this work will describe the field test in a hot-dip-galvanizing/aluminizing plant of the mechanically alloyed bearing bushes under aluminum-rich liquid metal. Alter testing, the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed. Part III of this project will describe a second initial testing phase where the won results of part 1+11 will be transferred to the AI-Si system. Part IV of this project will describe the field test in a hot-dip-aluminizing plant of the mechanically alloyed bearing bushes under aluminum liquid metal. After testing. the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed.

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손상치유 능력을 가지는 탄화규소의 강도 특성과 탄성파 특성 (Strength Properties and Elastic Waves Characteristics of Silicon Carbide with Damage-Healing Ability)

  • 김미경;안병건;김진욱;박인덕;안석환;남기우
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.337-341
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    • 2004
  • Engineering ceramics have superior heat resistance, corrosion resistance, and wear resistance. Consequently, these art significant candidates for hot-section structural components of heat engine and the inner containment of nuclear fusion reactor. Besides, some of them have the ability to heal cracks and great benefit can be anticipated with great benefit the structural engineering field. Especially, law fracture toughness of ceramics supplement with self-healing ability. In the present study, we have been noticed some practically important points for the healing behavior of silicon nitride, alumina, mullite with SiC particle and whisker. The presence of silicon carbide (SiC) in ceramic compound is very important for crack-healing behavior. However, self-healing of SiC has not been investigated well in detail yet. In this study, commercial SiC was selected as sample, which can be anticipated in the excellent crack healing ability. The specimens were produced three-point bending specimen with a critical semi-circular crack of which size that is about $50-700{\mu}m$. Three-point bending test and static fatigue test were performed cracked and healed SiC specimens. A monotonic bending load was applied to cracked specimens by three-point loading at different temperature. The purpose of this paper is to report Strength Properties and Elastic Waves Characteristics of Silicon Carbide with Crack Healing Ability.

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자동차 브레이크 마찰재용 비침상형 육티탄산칼륨의 합성 연구 (Synthesis of Potassium Hexatitanate with Non-Fibrous Shape as a Raw Material for Friction Material in Brake System)

  • 이정주;이나리;피재환;김종영;김정주
    • 한국재료학회지
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    • 제27권3호
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    • pp.132-136
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    • 2017
  • We synthesized potassium hexatitanate, ($K_2Ti_6O_{13}$, PT6), with a non-fibrous shape, by acid leaching and subsequent thermal treatment of potassium tetratitanate ($K_2Ti_4O_9$, PT4), with layered crystal structure. By controlling nucleation and growth of PT4 crystals, we obtained splinter-type crystals of PT6 with increased width and reduced thickness. The optimal holding temperature for the layered PT4 was found to be ${\sim}920^{\circ}C$. The length and width of the PT4 crystals were increased when the nucleation and growth time were increased. After a proton exchange reaction using aqueous 0.3 M HCl solution, and subsequent heat treatment at $850^{\circ}C$, the PT4 crystal transformed into splinter-type PT6 crystals. The frictional characteristics of the friction materials show that as the particle size of PT6 increases, the coefficient of friction (COF) and wear amounts of both the friction materials and counter disc increase.

The Effect of Platform Screen Doors on PM10 Levels in a Subway Station and a Trial to Reduce PM10 in Tunnels

  • Son, Youn-Suk;Salama, Amgad;Jeong, Hye-Seon;Kim, Suhyang;Jeong, Jin-Ho;Lee, Jaihyo;SunWoo, Young;Kim, Jo-Chun
    • Asian Journal of Atmospheric Environment
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    • 제7권1호
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    • pp.38-47
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    • 2013
  • $PM_{10}$ concentrations were measured at four monitoring sites at the Daechaung station of the Seoul subway. The four locations included two tunnels, a platform, and a waiting room. The outside site of the subway was also monitored for comparison purposes. In addition, the effect of the platform screen doors (PSDs) recently installed to isolate the $PM_{10}$ in a platform from a tunnel were evaluated, and a comparison between $PM_{10}$ levels during rush and non-rush hours was performed. It was observed that $PM_{10}$ levels in the tunnels were generally higher than those in the other locations. This might be associated with the generation of $PM_{10}$ within the tunnel due to the train braking and wear of the subway lines with the motion of the trains, which promotes the mixing and suspension of particulate matter. During this tunnel study, it was observed that the particle size of $PM_{10}$ ranged from 1.8 to 5.6 ${\mu}m$. It was revealed that the $PM_{10}$ levels in the tunnels were significantly increased by the PSDs, while those in the platform and waiting room decreased. As a result, in order to estimate the effect of ventilation system on $PM_{10}$ levels in the tunnels, fans with inverters were operated. It was found that the concentration of $PM_{10}$ was below 150 ${\mu}g/m^3$ when the air flow rate into a tunnel was approximately 210,000-216,000 CMH.

문헌고찰에 의한 도시 지역 도로퇴적물의 중금속 특성 및 적정 관리방안 (Heavy Metals in Road Deposited Sediments and Control of Them in Urban Areas: A Review)

  • 김도군
    • 토지주택연구
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    • 제13권3호
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    • pp.125-140
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    • 2022
  • 도로퇴적물(Road Deposited Sediments, RDS)은 도로, 도로 시설물, 자동차 마모와 배가스, 그리고 도로 외부에서의 유입에 의해 형성되어 도로에 축적되는 입자 물질이다. RDS는 유기물, 휘발성 고형물, 영양염류, 각종 금속류 등 다양한 오염물에 고농도로 오염되어 있고, 강우유출수와 함께 주변 수계로 유출되므로, 도시 지역 비점오염물질의 축적과 이동에 중요한 역할을 한다. 이에, 본 연구는 RDS의 중금속 농도를 문헌에 의해 검토하여, 관련 부하저감 대책수립에 도움이 되고자 하였다. 도시지역 RDS의 중금속 농도는 매우 편차가 컸다. Norway, Spain, Australia, UK, Jordan, Turkey, Iran, Angola, Canada, USA, China, Taiwan, Malaysia, Thailand 그리고 India의 도시 지역 RDS의 Cr, Ni, Cu, Fe, Zn, As, Cd, 그리고 Pb 농도는 각각 3.16-3,410, 1.15-1,382, 20.2-9,069, 2980-124,853, 81-2,550, 2.3-214, 0.19-21.3, 그리고 15.21-1,125mg/kg 이었다. 특히, Cu, Fe, Mn, Zn, Cd, 그리고 Pb의 농도가 높아, 인위적 요인에 의한 RDS의 중금속 오염이 확인되었다. RDS의 Cr, Ni, Cu, Zn, Cd, 그리고 Pb 농도는 주거지역이나 공원 등에 비해, 교통지역이나 산업지역에서 높았으며, 입도가 감소함에 따라 중금속 농도가 높아졌다. 본 연구결과는 RDS에 의한 수계의 중금속 부하의 산정과, RDS 제어에 의한 비점오염 저감대책의 수립에 도움이 될 것으로 생각된다.

PVC 바닥상재용 광경화형 하드 코팅액의 제조 및 응용에 관한 연구 (Formulation and Application of UV-Cured Hard Coating Compounds for PVC Tile)

  • 박보람;윤현정;조홍;하진욱
    • 한국산학기술학회논문지
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    • 제10권9호
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    • pp.2396-2401
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    • 2009
  • 본 연구는 건축자재로 널리 사용되는 PVC 바닥상재의 표면을 스크래치로부터 보호하기 위하여 기존에 사용하는 광경화형 우레탄-아크릴 수지에 내마모성을 향상시킨 광경화형 하드 코팅액 개발에 관한 것이다. PVC 바닥상재용으로 사용되는 내마모성이 없는 우레탄-아크릴 수지에 $Al_2O_3$(Al-160SG-3), $Al(OH)_3$(SH-8W) 및 $SiO_2$(KS-5000) 등 서로 다른 내마모성을 지닌 물질을 분말 형태로 수지의 양 대비 함량(wt%)을 $10{\sim}30%$로 변화하여 첨가한 후 링밀(Ring Mill)을 사용, 배합하여 수지의 내마모성을 향상시킨 하드 코팅액을 제조하였다. 제조한 하드 코팅액은 코팅층의 두께조절이 가능한 코팅(Bar-coating)을 사용하여 PVC 바닥상재에 코팅 한 후 내마모성, 연필경도, 부착력, 코팅두께 등의 코팅층 표면물성을 평가하였다. 연구결과, 수지에 $Al_2O_3$ 분말 30%를 혼합하여 제조한 하드 코팅액이 내마모성 1등급, 연필경도 H, 부착력 100%로 가장 좋은 물성을 보였으며, 전반적으로 입자크기가 작고, 분말 함량이 많을수록 또한 코팅두께가 두꺼워 질수록 경도 및 내마모성이 우수한 것으로 나타났다.