• Composites Research
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• 제30권5호
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• pp.310-315
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• 2017

본 연구에서는 액상가압공정을 통해 고체적율의 SiC 입자가 균일 분산된 알루미늄 금속복합재료를 제조하고, 미세조직, 기계적 특성 및 내마모 특성에 대해 분석하였다. 입자크기가 다른 이종 SiC 입자가 약 60 vol.% 이상의 체적율로 균일하게 분산된 SiC/Al7075 복합재료는 단일 SiC 입자로 강화된 복합재료에 비해 체적율이 약 12% 이상 높았으며 압축강도가 200 MPa 이상 증가하였다. 내마모시험 결과 이종 SiC 입자 금속복합재료의 경우 마모너비와 깊이가 각각 $285.1{\mu}m$, $0.45{\mu}m$이며, 마찰계수는 0.16으로 내마모 특성이 가장 우수하였다.

• 한국습지학회지
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• 제9권3호
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• pp.35-42
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• 2007

최근 환경부의 환경정책은 수질오염총량관리제도의 전국적인 확대를 앞두고 다양한 토지이용에서 발생되는 비점오염물질의 관리를 추진하고 있다. 이러한 환경정책의 변화와 함께 4대강 수계에 비점오염원 시범사업을 통해 다양한 비점오염저감시설의 효율평가 및 시설의 유지관리에 대하여 모니터링도 수행하고 있다. 따라서 본 연구는 한강수계에 설치된 비점오염 저감시설 중에서 전처리 시설로 설치되어 있는 침강지 또는 침사지 퇴적물의 물리화학적 성상을 연구함으로써 폐기물로써의 퇴적물 관리에 대한 기초자료를 제시하고자 한다. 일반적으로 비점저감시설의 전처리 시설로 사용되는 침강지는 일정한 체류시간을 제공함으로써 강우유출수내의 입자상 물질을 제거함과 동시에 비점저감시설 내의 여과재 및 침투재의 폐색을 예방하고자 설치되는 전처리 시설이다. 침강지 퇴적물의 물리화학적 특성 연구 결과에 의하면, 일반적으로 Zn과 Cd은 $75{\mu}m$이하의 퇴적물 입도분포에서 입자 표면적으로의 흡착농도가 높은 것으로 나타났다. 중금속 부하량을 살펴본 결과, 입자의 크기가 $425-850{\mu}m$범위 일 경우 중금속 농도가 가장 높게 나타났다. 전체 중금속에 대한 분석 결과, Cu, Zn, Pb의 중금속 함량이 입도분포 $425-850{\mu}m$ 사이에서 30% 이상을 나타내었다. 중금속 중에서 다른 항목에 비하여 Cu, Pb 및 Zn의 함량이 높게 나타났는데, 이는 차량의 타이어와 엔진파트에 이러한 중금속이 많이 함유되어 있기 때문이다. 또한 본 연 구결과 침강지는 퇴적물의 퇴적과 함께 다양한 중금속의 제거가 발생하는 것으로 나타났다.

• Elastomers and Composites
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• 제54권4호
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• pp.330-334
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• 2019

Cryogenic crushing techniques have been employed for recycling waste rubber articles and for extracting residual organic additives present in rubber samples. Rubber particulate derived from tire tread abrasion is one of the key components of road dust. Therefore, in this work, we prepared rubber particulates using a cryogenic crusher and characterized their shapes as well as size distributions according to the type of rubber. The rubber particulates exhibited uneven surfaces with the presence of some small pieces. The order of the particle size distribution was observed to be: NR > BR > SBR. Subsequently, carbon black was added; this led to a decrease in the particle size and the shape becoming rougher. The crushed particulates of the carbon black-filled samples comprised agglomerated shapes of small pieces, which were similar in shape to that of wear debris in tire tread. It was discovered that crosslink density was one of the principal factors that led to the formation of small crushed particulates. The small particulates obtained by cryogenic crushing can be utilized as model rubber particulates for researching micro dust.

• 한국전기전자재료학회논문지
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• 제20권6호
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• pp.561-565
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• 2007

Because of a good wear resistance and a stable contact resistance, Ag-CdO is widely used as electrical contact material. But, the Cd-oxide mainly exists as a coarse particle and adversely affected to environment. As a reason, $Ag-SnO_2$ alloy has been developed. The Sn-oxide maintains stable and fine particle even at high temperature. In order to investigate the effect of Misch metal (Mm) additional that affects the formation of the oxide and the formation of fine matrix Ag, we studied the microstructures and properties of Ag-Sn-In(-Mm) material fabricated by rapid solidification process. The experimental procedure were melting using high frequency induction, melt spinning, and internal oxidation. The Mm addition makes Ag matrix more fine than no Mm addition. The reason is that the addition of Misch metal decreased a latent heat of fusion of alloy, as a result the rapid solidification effect of alloy is increased. The maximum hardness shows at 0.3 wt%Mm. after that the hardness is decreased until 0.4 wt% Mm, but still larger than no Mm addition alloy. At 0.5 wt% Mm alloy, the precipitation of Misch metal causes a decrease of hardness than no Mm addition alloy.

• 한국정밀공학회지
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• 제21권6호
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• pp.102-108
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• 2004

This study addresses the contamination sensitivity test of a typical fuel pump for automotive vehicle. The objective of the study is to find the contamination sensitivity coefficient of fuel pump on specific contaminant particle sizes so that optimal fuel filter could be selected. To achieve the objective, the degradation of discharge flow rate of fuel pump was measured under the experiments of various contaminants size ranges of ISO test dust up to 80${\mu}{\textrm}{m}$. The fundamental theory of contamination sensitivity was introduced and the contamination sensitivity coefficients were estimated using the experimental data. Maximum contamination sensitivity coefficient of $5{\times}10^{-6}$ L/minㆍEa was found on the contaminant size range of 40${\mu}{\textrm}{m}$∼50${\mu}{\textrm}{m}$. The magnified picture of the surface of vane disc revealed that the abrasive wear was the principal cause of discharge flow rate degradation. Hence, this study revealed that high efficiency filter on the contaminant particle size range of 30${\mu}{\textrm}{m}$∼70${\mu}{\textrm}{m}$ especially should be used to maintain the service lift of the fuel filter.

• 대한기계학회논문집A
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• 제34권2호
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• pp.161-166
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• 2010

본 논문에서는 시일 설치면에서의 마멸발생기구를 정확하게 조사하기 위한 연구의 일환으로 미세입자가 시일과 스틸면 사이에 존재하는 경우의 접촉문제를 비선형문제해석 프로그램인 MARC를 사용하여 해석하였다. 이 결과, 시일의 재질은 스틸면에서의 응력분포와 변형형상에 아주 큰 영향을 미쳤다. 특히, PTFE와 같이 탄성계수가 높은 시일인 경우에 스틸 표면은 국부적으로 항복상태에 도달할 뿐만 아니라 시일을 제거한 후에도 영구변형과 함께 상당한 크기의 압축/인장 잔류응력이 존재하였다. 따라서, 시일과 스틸면 사이에 경질입자가 존재할 경우에는 연삭마멸과 함께 피로마멸이 발생할 수 있음을 확인하였으며, 다양한 설계변수에 대한 추가연구가 요구된다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2000년도 춘계학술강연 및 발표대회 강연 및 발표논문 초록집
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• pp.9-10
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• 2000

An important business-field of world-wide steel-industry is the coating of thin metal-sheets with zinc, zinc-aluminum and aluminum based materials. These products mostly go into automotive industry. in particular for the car-body. into building and construction industry as well as household appliances. Due to mass-production, the processing is done in large continuously operating plants where the mostly cold-rolled metal-strip as the substrate is handled in coils up to 40 tons unwind before and rolled up again after passing the processing plant which includes cleaning, annealing, hot-dip galvanizing / aluminizing and chemical treatment. In the liquid Zn, Zn-AI, AI-Zn and AI-Si bathes a combined action of corrosion and wear under high temperature and high stress onto the transfer components (rolls) accounts for major economic losses. Most critical here are the bearing systems of these rolls operating in the liquid system. Rolls in liquid system can not be avoided as they are needed to transfer the steel-strip into and out of the crucible. Since several years, ceramic roller bearings are tested here [1.2], however, in particular due to uncontrollable Slag-impurities within the hot bath [3], slide bearings are still expected to be of a higher potential [4]. The today's state of the art is the application of slide bearings based on Stellite\ulcorneragainst Stellite which is in general a 50-60 wt% Co-matrix with incorporated Cr- and W-carbides and other composites. Indeed Stellite is used as the bearing-material as of it's chemical properties (does not go into solution), the physical properties in particular with poor lubricating properties are not satisfying at all. To increase the Sliding behavior in the bearing system, about 0.15-0.2 wt% of lead has been added into the hot-bath in the past. Due to environmental regulations. this had to be reduced dramatically_ This together with the heavily increasing production rates expressed by increased velocity of the substrate-steel-band up to 200 m/min and increased tractate power up to 10 tons in modern plants. leads to life times of the bearings of a few up to several days only. To improve this situation. the Mechanical Alloying (MA) TeChnique [5.6.7.8] is used to prOduce advanced Stellite-based bearing materials. A lubricating phase is introduced into Stellite-powder-material by MA, the composite-powder-particles are coated by High Energy Milling (HEM) in order to produce bearing-bushes of approximately 12 kg by Sintering, Liquid Phase Sintering (LPS) and Hot Isostatic Pressing (HIP). The chemical and physical behavior of samples as well as the bearing systems in the hot galvanizing / aluminizing plant are discussed. DependenCies like lubricant material and composite, LPS-binder and composite, particle shape and PM-route with respect to achievable density. (temperature--) shock-reSistibility and corrosive-wear behavior will be described. The materials are characterized by particle size analysis (laser diffraction), scanning electron microscopy and X-ray diffraction. corrosive-wear behavior is determined using a special cylinder-in-bush apparatus (CIBA) as well as field-test in real production condition. Part I of this work describes the initial testing phase where different sample materials are produced, characterized, consolidated and tested in the CIBA under a common AI-Zn-system. The results are discussed and the material-system for the large components to be produced for the field test in real production condition is decided. Outlook: Part II of this work will describe the field test in a hot-dip-galvanizing/aluminizing plant of the mechanically alloyed bearing bushes under aluminum-rich liquid metal. Alter testing, the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed. Part III of this project will describe a second initial testing phase where the won results of part 1+11 will be transferred to the AI-Si system. Part IV of this project will describe the field test in a hot-dip-aluminizing plant of the mechanically alloyed bearing bushes under aluminum liquid metal. After testing. the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed.

• 아시안잔디학회지
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• 제17권1호
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• pp.19-33
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• 2003

본 실험은 답압에 의한 스트레스를 경감시킬 목적으로 폐타이어 칩을 한국잔디 식재 토양내 혼합 및 표면 배토시 그 효과를 평가하고자 실시하였다. 일반적으로 잔디는 답압이 진행됨에 따라 잔디 마모와 토양 물리성이 나빠져서 생육은 감소하지만 폐타이어 칩을 토양내에 처리함으로써 토양경도, 표면 경도 등 토양 물리성을 향상시키므로 생육을 향상시킬 수 있었으며, 토양 혼합처리는 가는 입자 20% 처리구에서 좋은 토양 물리성을 보였다. 배토처리시에는 무처리구와 비교시 표면의 높은 온도와 더불어, 피복효과와 마모를 가장 많이 받는 줄기 밑부분을 보호해 줌으로써 잔디 생육을 향상시킬 수 있었으며, 굵은 입자 10cm 처리구에서 표면온도가 높았다. 무기질인 폐타이어 칩을 소량으로 토양 혼합 및 배토처리함으로써 장기적인 효과가 예상되므로 향후 잔디면 조성 및 관리시에 이용할 만한 가능성이 있다고 생각된다.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2011년도 춘계학술대회 논문집
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• pp.1388-1398
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• 2011

Air pollution in subway tunnel is primarily caused from the wear of metallic materials. As undesirable substance, PM(Particulate Matter) can especially harm the health of passengers and workers as well as clog the main parts of rolling stock such as inverters. To improve the air quality in subway tunnel, SMRT(Seoul Metropolitan Rapid Transit Corporation) has developed anti-pollution devices such as Magnetic Dust Collector, Vacuum Cleaner For Rail Road and Particulate Removing Sprinkler Vehicle. Introducing these mechanical devices, this paper is mainly devoted to explaining the characteristics of collected dust according to the result of particle-size analysis and componential analysis.

• Tribology and Lubricants
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• 제18권3호
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• pp.204-210
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• 2002

Automotive brake pads with four different sizes of zircon particles (average sizes of 1㎛, 6㎛, 75㎛, and 140㎛, respectively) were investigated to evaluate the size effect of abrasive particles on friction performance. Results showed that the brake pads with the larger size of zircon particles tend to show better frictional stability and low pad wear. However, the rotor surface was severely abraded in the case of using larger zircon particles. On the other hand, the small zircon particles in the pads showed the fast increase of the coefficient of friction with friction force oscillation and the tendency was pronounced at low sliding speeds. The brake pads with small particle sizes also exhibited strong fade phenomena at elevated temperatures.