• Title/Summary/Keyword: wear mode

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Lubrication Analysis at the Vane & Slot Parts of Rotary Compressors (로타리 압축기의 베인, 슬롯부 윤활해석)

  • 이상용;황선웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.136-141
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    • 1997
  • Rotary compressor is one of the most useful mechanism that is widely applied in refrigeration and air-conditioning systems. That is due to character of rotary compressor -compact, simple etc.While there is a lot of strong points, there is room for improvement because it is composed of many parts which have wear problem, friction losses and leakage. In this paper, theoretical investigation about vane and slot parts at which we observe severe wear is carried out. Through the study of lubrication, the behavior of vane during one cycle can be predicted and the cause of wear at slot will be discovered. To solve the equations, fletcher-powell method is applied. The result of analysis show that vane bevell to the slot part with discharge port before rotation of shaft is 180 degree and bevell to the slot part with suction port after 180 degree. The motion of vane is divided 3 mode that depends on behavior of vane. This paper define the first mode when vane tilt to the compression chamber, the second mode when vane tilt to the suction chamber, and the third mode when vane move straightway.

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A Study on the Friction and Wear Characteristics of Carbon Fiber Reinforced Plastics by Surface Modification (표면개질에 따른 탄소섬유복합재의 마찰마모 특성에 관한 연구)

  • O, Seong-Mo;Lee, Bong-Gu
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.122-128
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    • 2001
  • The objective of the present study was to investigate the characteristics of the friction and wear according to the amount of ion-irradiation for the carbon fiber reinforced plastic(CFRP). Unidirectional carbon fiber reinforced composites were fabricated with epoxy resin as a matrix and carbon fiber as a reinforcement, and its surface was modified by the ion-assisted reaction. When the amount of ion-irradiation was $1{\times}10^{16}$ ions/$cm^2$, the friction coefficients of composites were about 0.1 and the wear mode was stable, whereas, the friction coefficient of non-treatment composites were about 0.16 and the wear mode was very unstable. But if the amount of ion-irradiation was $5{\times}10^{16}$ ions/$cm^2$, the friction coefficients were higher rather than that of $1{\times}10^{16}$ ions/$cm^2$. Consequently, the amount of ion-irradiation was not in proportion to the friction coefficients, and it was conformed that the optimal conditions would exist between broth of them.

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A Study on the Cutting Tool Wear by Time Series Approach (시계열분석 방법 에 의한 절삭공구 의 마멸 에 관한 연구)

  • 김광준;황홍연
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.5
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    • pp.450-461
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    • 1984
  • A new indirect tool wear sensing technique is proposed using time series analysis. The acceleration measured on the tool post in the vertical direction during turning is sampled with uniform interval, and fitted following the ARMA modeling procedures. Various signal characteristics are observed in respect with the progress of flank wear. From those observations it is believed that; *The variance of the signal is approximately proportional to the increase of flank wear. *The absolute power of a dynamic mode decreases in the beginning of cutting until the maximum flank wear increases up to 0.4-0.5mm, and then increases. *The other characteristics are not so much related to the tool wear as the signal variance and the absolute power of a dynamic mode. Hence, the absolute power of a dynamic mode seems to be a good factor for the indication of tool-change time regardless of tool material or cutting conditions.

Adhesive Behaviors of the Aluminum Alloy-Based CrN and TiN Coating Films for Ocean Plant

  • Murakami, Ri-Ichi;Yahya, Syed Qamma Bin
    • International Journal of Ocean System Engineering
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    • v.2 no.2
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    • pp.106-115
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    • 2012
  • In the present study, TiN and CrN films were coated by arc ion plating equipment onto aluminum alloy substrate, A2024. The film thickness was about 4.65 ${\mu}m$. TiN and CrN films were analyzed by X-ray diffraction and energy dispersive X-ray equipments. The Young's modulus and the micro-Vickers hardness of aluminum substrate were modified by the ceramic film coatings. The difference in Young's modulus between substrate and coating film would affect on the wear resistance. The critical load, Lc, was 75.8 N for TiN and 85.5 N for CrN. It indicated from the observation of optical micrographs for TiN and CrN films that lots of cracks widely propagated toward the both sides of scratch track in the early stage of MODE I. TiN film began to delaminate completely at MODE II stage. The substrate was finally glittered at MODE III stage. For CrN film, a few crack can be observed at MODE I stage. The delamination of film was not still occurred at MODE II and then was happened at MODE III. This agrees with critical load measurement which the adhesive strength was greater for CrN film than for TiN film. Consequently, it was difficult for CrN to delaminate because the adhesive strength was excellent against Al substrate. The wear process, which the film adheres and the ball transfers, could be enhanced because of the increase in loading. The wear weight of ball was less for CrN than for TiN. This means that the wear damage of ball was greater for TiN than for CrN film. It is also obvious that it was difficult to delaminate because the CrN coating film has high toughness. The coefficient of friction was less for CrN coating film than for TiN film.

Low streee Abrasive Wer mechanism of the Iron/Chromium Hardfacing Alloy (저응력하의 철/크롬 올버레이합금의 긁힘마모기구)

  • 백응률
    • Journal of Welding and Joining
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    • v.16 no.2
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    • pp.73-83
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    • 1998
  • This study investigated the relationships between the microstructure and the wear resistance of hardfaced iron/chromium alloys to examine the low stress abrasive wear mechanism. The effects of volume fraction of reinforcing phases(chromium carbide and eutectic phase) were studied. The alloys were deposited once or twice on a mild steel plate using a self-shielding flux cored arc welding process. The low stress abrasion resistance of he alloys against dry sands was measured by the Dry Sand/Ruber Wheel Abrasion Tester (RWAT). The wear resistance of hypoeutectic alloys, below 0.36 volume fraction of chromium-carbide phase (VFC), behaved as Equal Pressure Mode (EPM) for the inverse rule of mixture whereas the wear resistance of hypereutectic alloys, above 0.36 VFC, represented Equal Wear Mode (EWM) for the linear rule of mixture.

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Quantitative characteristics of particle size distribution by the wear mode transition (마모유형 천이에 따른 입자크기분포의 정량적 특성)

  • 공호성;권오관
    • Tribology and Lubricants
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    • v.2 no.1
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    • pp.39-45
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    • 1986
  • Wear simulation test have been conducted in mild, severe and transient wear regions by a four-ball wear tester. Wear particles are separatively deposited by the RPD technique, and quantitatively analysed in terms of wear particles size distribution. Characteristics of the wear particle size distribution are compare to the results of wear tests through both weibull parameters and center moment method of the weibull distribution function.

A Adaptive Garbage Collection Policy for Flash-Memory Storage System in Embedded Systems (실시간 시스템에서의 플래시 메모리 저장 장치를 위한 적응적 가비지 컬렉션 정책)

  • Park, Song-Hwa;Lee, Jung-Hoon;Lee, Won-Oh;Kim, Hee-Earn
    • IEMEK Journal of Embedded Systems and Applications
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    • v.12 no.3
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    • pp.121-130
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    • 2017
  • NAND flash memory has advantages of non-volatility, little power consumption and fast access time. However, it suffers from inability that does not provide to update-in-place and the erase cycle is limited. Moreover, the unit of read/write operation is a page and the unit of erase operation is a block. Therefore, erase operation is slower than other operations. The AGC, the proposed garbage collection policy focuses on not only garbage collection time reduction for real-time guarantee but also wear-leveling for a flash memory lifetime. In order to achieve above goals, we define three garbage collection operating modes: Fast Mode, Smart Mode, and Wear-leveling Mode. The proposed policy decides the garbage collection mode depending on system CPU usage rate. Fast Mode selects the dirtiest block as victim block to minimize the erase operation time. However, Smart Mode selects the victim block by reflecting the invalid page number and block erase count to minimizing the erase operation time and deviation of block erase count. Wear-leveling Mode operates similar to Smart Mode and it makes groups and relocates the pages which has the similar update time. We implemented the proposed policy and measured the performance compare with the existing policies. Simulation results show that the proposed policy performs better than Cost-benefit policy with the 55% reduction in the operation time. Also, it performs better than Greedy policy with the 87% reduction in the deviation of erase count. Most of all, the proposed policy works adaptively according to the CPU usage rate, and guarantees the real-time performance of the system.

Tribological Characteristics of Carbon Fiber Reinforced Plastics Prepared by Ion-Assisted Reaction (이온도움반응법에 의한 탄소섬유복합재의 트라이볼로지 특성연구)

  • 오성모;김정기;이봉구
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.103-108
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    • 2004
  • Carbon fiber reinforced composites(CFRP) were fabricated with phenolic resin matrix by hot press molding, and its surface was modified by the ion-assisted reaction process. When we tested the friction coefficient and wear rate variation and observed the effect of fibers with respect to friction and wear characteristics, the amount of pitch based carbon fiber was 45wt% and the average friction coefficient was the lowest at 0.12. When the amount of ion-irradiation was $1\times10^{l6}ions/cm^2$, the friction coefficient of the composites was about 0.12 and the wear mode was stable, whereas, the friction coefficient of the non-treated composites was about 0.16 and the wear mode was very unstable. But if the amount of ion-irradiation was $5\times10^{l6}ions/cm^2$$1\times10^{l6}ions/cm^2$ion-irradiation case.

Tribological Characteristics of Carbon Fiber Reinforced Plastics by Surface modification (탄소섬유복합재의 표면개질에 따른 트라이볼로지 특성에 관한 연구)

  • 전승흥;양준호;오성모;이봉구
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.29-36
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    • 2000
  • This investigation has been studied about friction and wear properties which were important problem, when carbon fiber reinforced plastic(CFRP) was used practically. Unidirection carbon fiber reinforced composites was fabricated with epoxy resin matrix and carbon fiber as a reinforced, and its surface was modified by the ion-assisted reaction. And then we tested the their friction and wear properties according to the ion-irradiation. when the amount of ion-irradiation was 1${\times}$10l6$\^$16/ ions/$\textrm{cm}^2$, the friction coefficient values were about 0.1, where as, the friction coefficient values of non-treatment composites were about 0.16. The former was the stablest in wear mode. We know that ion-irradiation was not proportioned to the friction coefficient, so we found the optimal conditions of the friction and wear according to the ion-irradiation.

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A Study on the Cutting Pertormance and Wear Characteristics of CBN Ball End-Mill (CBN 볼 엔드밀의 절삭 및 마모특성에 관한 연구)

  • 이기우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.107-113
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    • 1996
  • This paper presents the experimental results on the cutting performance and wear characteristics of CBN ball end-mill. The influence of cutting fluids and rake angles on the tool performance is reported. It i found that the neat cutting oil is beneficial to obtain good surface roughness and 30 .deg. of rake angle gives the minimum tool wear. The microscopic investigations reveal that the coated carbide endmills wear by fracture whereas the CBN endimills wear by attritious mode.

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