• 제목/요약/키워드: wear limit

검색결과 80건 처리시간 0.026초

불량률과 고장률을 통합한 마모공정의 보전모형 (Maintenance Model for Wear-Out Process Integrated with the Percent Defective and the Failure Rate)

  • 이도경
    • 품질경영학회지
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    • 제24권2호
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    • pp.44-53
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    • 1996
  • This paper deals with the problem of selecting optimal wear limit and initial process mean in a wear-out process. Consider a material removal processing machinery where 1)there are deffective items by linear shift in the mean of the diameter of to be processed with varing process variance and 2)there can be any failure in the machine tools or to be processed. In the previous studies, the one is analyzed by 'Model of Producing Goods' in quality control area and the other, any failure, is analyzed by 'Model of Producing Services' in reliability area. We propose a new integrated maintenance model, considering the percent defective and the failure rate. A numerical example for the model is given.

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초경합금재의 하드터닝에서 공구재종에 따른 절삭성 (Hard Turning Machinability of V30 Cemented Carbide with PCD, cBN and PcBN Cutting Tool)

  • 허성중
    • 한국정밀공학회지
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    • 제25권12호
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    • pp.47-54
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    • 2008
  • Hard turning process can be defined as a single-point machining process carried out on "hard" materials. The process is intended to replace or limit traditional grinding operations that are expensive, environmentally unfriendly, and inflexible. The purpose of this study is to achieve a systematic understanding of machining characteristics and the effects of machining parameters on cutting force, tool wear shape and chip formation by the outer cutting of a kind of wear resistant tungsten carbide V30. Hard turning experiments were carried out on this alloy using the PCD (Poly Crystalline Diamond), cBN (cubic Boron Nitride) and PcBN (Polycrystalline cubic Boron Nitride) cutting tools. The PcBN and the usual cBN tools were used to be compare with the PCD tool and the dry turning was carried out. The PcBN is attractive as the tool material which replaces the PCD. The tool wear width and cutting force were measured, and the worn tool and chip were observed. The difference of the tool wear mechanism among the three tool materials was investigated.

고주파 담금질에 의한 SCM440강의 기계적 특성에 관한 연구 (A Study on the Mechanical Properties by High-Frequency Induction Hardening of SCM440 Steel)

  • 안석환;남기우;김태일;이문용;김동규
    • 한국해양공학회지
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    • 제23권2호
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    • pp.74-80
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    • 2009
  • Surface hardening treatments, such as using the high-frequency induction hardening method, are widely used to increase the fatigue life and prevent the failure of materials by locally increasing the surface hardness. This method, in particular, brings an improvement in static strength by compressive residual surface stress due to the hardening. In this study, the mechanical properties of high-frequency induction hardened SCM440 steel were investigated. These results were also compared with those for base metal and a Q/T (tempering after quenching) treatment specimen. The test results showed that partially high-frequency induction hardened SCM440 steel specimens were more improved in static strength, surface hardness, fatigue limit, and anti-wear than the base metal and Q/T treatment specimens. In particular, the fatigue limit of the high-frequency induction hardened SCM440 steel increased by more than about 52% compared to that of base metal and by about 25% compared to that of the Q/T specimen.

임신시기 및 산후에 착용가능한 원피스드레스 디자인 연구 (A study on the one-piece dress design wearable during pregnancy and post-natal period)

  • 장효천;박선경
    • 복식문화연구
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    • 제23권2호
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    • pp.337-352
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    • 2015
  • This study suggests designs of maternity clothes wearable after childbirth and aims at confirming that maternity wear is continuously wearable during a post-natal period. As for research methods, theoretical and empirical studies with research on a production of work were conducted, focusing on the design development of the maternity dress which may be worn even after childbirth. The results of theoretical and empirical studies possibly presented various designs which require fashionability going with the trend of time. The maternity wear also requires the adaptability for a changing body shape to enable a woman to wear it during a pregnancy period and after childbirth. Besides, the convenience of dressing and undressing with wearing comfort is considered. 6 sets of one-piece dress were made as the result of the study and three factors of fashionability, adaptability and convenience were considered. The conclusions are as follows : Firstly, it verified that the maternity wear is fashionable clothes not to cover protruded abdomen but to satisfy women's desire of self expression. Secondly, it overcame the limit of dress design through fitting it to completely different two body sizes and shapes with design factors and patterns. Lastly, it suggested a research model of maternity wear corresponding to economical, environmental and ethical principles as giving an effect of "two" dresses with one. This study presented a new direction of design study with meaningful actions of fashion designing in the aspects of economical, environmental and ethical consumption unlike artificial disposal on SPA brands.

전동차 차륜답면 마모에 따른 차량 진동 특성 영향 분석 (An Analysis on the Influence of Wheel Flange Wear on the Vibration of EMU)

  • 허현무;박준혁;유원희;박태원;양칠식
    • 한국철도학회논문집
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    • 제12권2호
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    • pp.230-235
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    • 2009
  • 전동차 차륜에 대한 마모 특성과 차륜의 마모가 차량 진동특성에 미치는 영향을 분석하고자 도심 곡선구간에서 운용되는 전동차를 대상으로 실험적 연구를 수행하였다. 차륜답면의 마모는 차륜 원형삭정 후 주행 초기(30,000km 이하)에 차륜 치수 및 등가답면구배 변화가 심한 직립마모 특성을 보이고 있다. 시험차의 누적주행거리가 증가함에 따라 차륜의 마모가 진전되고 그에 따른 차체의 진동 수준은 증가하는 경향을 보이고 있음을 확인하였다. 차체 진동 평균은 좌우, 상하방향 모두 "양호" 수준으로 평가되고 있으나 누적주행거리 증가에 따라 증가하여 "양호" 구간의 한계치에 이르고 있다. 특히, 차체 진동 최대 값은 더욱 뚜렷한 증가 특성을 보이고 있으며, 이는 불균일한 진동발생 가능성이 커진다고 예측할 수 있다.

실시간 측정데이터 기반의 디스크커터 마모상태 판별 딥러닝 알고리즘 개발 (Development of deep learning algorithm for classification of disc cutter wear condition based on real-time measurement data)

  • 이지윤;여병철;정호영;김정주
    • 한국터널지하공간학회 논문집
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    • 제26권3호
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    • pp.281-301
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    • 2024
  • 송전선로 지중화 사업의 일환인 전력구 터널은 쉴드TBM 공법에 의해 건설된다. 쉴드TBM 구성요소 중 디스크커터는 암반을 파쇄하는 중요한 역할을 수행한다. 마모한계에 도달하거나 편마모와 같은 파손이 발생함에 따라 적절한 교체가 이루어져야 효율적인 터널 공사가 가능하다. 본 연구에서는 실시간으로 측정된 디스크커터의 마모량과 회전수를 기반으로 디스크커터의 마모상태를 판별하기 위한 딥러닝 알고리즘 개발을 수행하였다. 실대형 굴진시험 결과를 통해 디스크 커터의 마모상태에 따라 측정데이터가 상이하게 획득되는 것을 확인하였다. 합성곱신경망 모델을 기반으로 실시간 측정데이터를 활용하여 디스크커터의 마모특성을 판별할 수 있는 알고리즘을 개발하였다. 합성곱신경망의 필터를 통해 데이터의 분포 특성을 학습할 수 있고, 이러한 패턴 특징을 통해 균등마모와 편마모를 분류할 수 있는 모델의 성능을 확인하였다.

가연성가스에 대한 정전기 대전방지복의 정전기 위험성 평가 (Hazard analysis for electrostatic of Electrostatic removing wear about combustible gas)

  • 정재희;서대원;구자혁;이영철;조병학;박성수;류근창;홍성경;김준호
    • 한국가스학회지
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    • 제4권2호
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    • pp.33-36
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    • 2000
  • 가연성가스의 정전기 대전방지복에 대한 정전기 위험성 평가결과 사용기간에 따라 대전압이 증가하는 경향을 나타내었다. 그러나 대전전하량은 정전기 대전 방지복의 기준치인 0.6$\mu$C 이하였다. 대전압이 증가하는 원인은 일반섬유의 부플음 현상 및 기타 현상 때문으로 판단된다. 또한, 제전 방한복 ('96)의 대전전하량은 0.82$\mu$C로 화재$\cdot$폭발 가능성이 있는 것으로 나타났다. 따라서 이에 대한 개선 및 관리대책이 요구된다.

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전류신호 분석을 통한 저널베어링 이상상태 진단 (Diagnosis of a Journal Bearing Fault via Current Signature Analysis)

  • 박진석;허형;정경훈;이규만;박근배
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 추계학술대회논문집
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    • pp.119-122
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    • 2005
  • A study on motor current signature analysis has been executed for monitoring the fault of journal bearing due to wear. The air gap eccentricity of motor produces specific frequencies in motor current, the supplied current frequency plus and minus rotational rotor frequency. The air gap eccentricity is simulated by the clearance of Journal bearing. The amplitudes of the specific frequencies increase with the increasing clearances. The amplitudes of the specific frequencies continue to increase over the wear limit that is used in the manufacturer of the test motor. Though clear relations between the amplitudes of the specific frequencies and the clearances are not obtained in this paper, the specific frequencies can be used as an indicator of a journal bearing fault. Further study is necessary to make out the quantitative relations between the specific frequencies and the clearances.

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절삭공정의 적응제어에 관한 연구 (A Study on the Adaptive Control in Machining Process)

  • 송지복;이만형;이시복
    • 한국정밀공학회지
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    • 제2권3호
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    • pp.77-83
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    • 1985
  • Adaptive control technique for a milling process is developed and implemented in an NC milling machine retrofitted to enable the micro-computer control. The control algorithm has the objects to guarantee the optimal tool life which can give the predetemined allowable lower limit of surface roughness. The experimental results show 1) that the extended tool life equation has good reliability in normal tool wear conditions. 2) and that the proposed adaptive control technique, which determine the optimal cutting condition by basing on the tool life equation modified continually according to the tool wear measured in real time, performs well.

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