• 제목/요약/키워드: wear experiment

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A Study on Wear loss of Motorcycle Brake Disk by Response Surface Method (반응 표면법을 이용한 이륜자동차 브레이크 디스크 마멸량에 관한 연구)

  • Jeon, H.Y.
    • Journal of Power System Engineering
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    • v.12 no.3
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    • pp.44-49
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    • 2008
  • In this research, I would like to choose sliding distance and ventilated hole number which affect to the amount of wear of disk and pad as experiment conditions of 'the amount of wear' through wear test of motorcycle brake disk. Also, I analyze the amount of wear according to the variation of coefficient of friction by using design of experiment that is being widely used in diverse areas. With the tests of least, I present the correlation of each experiment condition. Therefore, I analyzed the variation of the amount of wear of disk and pad according to test factors such as ventilated hole number, applied load, sliding speed, and sliding distance in wear test of motorcycle brake disk by applying the design of experiment. Also, I analyzed quantitatively the influence of test factors through Taguchi Robust experimental design, response surface and examined the most suitable level and estimation of the amount of wear of disk. From these, I reached the following conclusions. response surface design, mathematical model was constructed about amount of wear of disk and pad. The amount of wear that decrease according to increase of ventilated hole number, and it's increase according to Increase of applied load, sliding speed, and sliding distance.

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Influence of Grease Consistency on the Wear of Gear Surfaces

  • Li, Chen-Xiao;Park, Haneum;Lee, Chul-Hee
    • Tribology and Lubricants
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    • v.38 no.3
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    • pp.115-119
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    • 2022
  • This paper selected three kinds of grease with the same type but different consistency for the experiment. The purpose of the experiment is tested the effect of different consistency of grease on the wear of the gear surface. Different torque test groups were selected in the test, and the lubrication effect of different greases was tested in the test groups with the same torque. After each set of tests, the wear of the gear surfaces was observed and recorded. The data recorded in the experiment included the area of the wear area on the gear surface, the type of wear and the volume of wear. After the test, the gear surface roughness was measured. By calculating the wear volume, the effects of different concentrations of grease on the gear surface wear were compared. The experimental results show that under different stress conditions, the consistency of the grease has a great influence on the lubricating effect of the gear surface and the gear wear. Under the condition with low speed and high torque, different grease consistency affect the gear surface wear, the high consistency grease can reduce the wear of the gear surface, so that the gear can get better lubrication effect during the work.

Appropriate Ease of Men's Snow-board Lower Wear (남성 스노보드 하의의 여유량 설정에 관한 연구)

  • Ryu Sin-A;Park Kil-Soon
    • Journal of the Korean Society of Clothing and Textiles
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    • v.30 no.4 s.152
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    • pp.582-594
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    • 2006
  • The purpose of this study were to develop snow-board lower wear with improved functionality. The study consisted of figure out appropriate ease amount of snow-board lower wear and make products by applying it to pattern design. The results of this study were as follows: On the basis of the analysis of snow-board lower wear on market, 2 pieces of experimental snowboard lower wear were designed, produced, and evaluated the patterns of with different ease, and snowboard lower B for experiment was proved to be better. Snowboard lower wear was produced and evaluated for experiment 2 by giving additional ease to specific parts. Therefore experiment 2 was presented pattern, ease, and size of snowboard lower wear with improved functionality. Sizes and ease of snow-board lower wear for presentation. waist circumference - 96.0cm(l6.4cm, 17.1%); hip circumference - 127.0cm(31.3cm, 24.4%); pants length - 112.0cm(9.6cm, 8.6%); crotch length - 90.0cm(26.8cm, 36.4%); thigh circumference - 78.0cm(23.4cm, 30.0%); knee circumference - 62.0cm(24.7cm, 39.8%); turnup circumference - 62.0cm(36.0cm, 58.1%). Above mentioned sizes and ease of lower wear are medium size(M) for male.

Evaluation of Wear of Periodontal Curet's Lateral Surface in Working-end (수종 치주큐렛의 작업측 마모도의 비교연구)

  • Shin, Dong-Whan;Lim, Sung-Bin;Chung, Chin-Hyung
    • Journal of Periodontal and Implant Science
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    • v.29 no.3
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    • pp.703-715
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    • 1999
  • The purpose of this study was to evaluate the degree of wear of periodontal curet's cutting edges made by three different manufacturers. In the first case of the experiment, this study was done with each new curett in the following three experiment. Twelve new double-ended No. 11/12 Gracy curettes from three different manufacturers (A, B and C) was randomly selected from our stock at first test. They were weared by wear tester with fixed pressure and limited distance. This study measured the width of worn curettes'cutting edge. The results were as follows ; 1)In 50 times experiment, this study discoverd that each manufacturer's curette was appeared with different degree of wear (p<0.01) 2)In 100 times experiment, this study result similarly to the 50 times experiment(p<0.01). 3)In 150 times experiment, the result of this study were alike as the X50 experiment and X100 experiment. In the second case of the experiment, the study was done with a curett of a manufacturer in the following three experiment. Two double-ended No. 11/12 Gracy curette from three different manufactures (A, B and C) was randomly selected from our stock at second test. 1)In 50 times experiment, this study discovered that each manufacturer's curette was appeared with different degree of wear (p<0.05). 2)In 100 times experiment, the result was same, compared with the 50 times experiment. 3)In 150 times experiment, this study also discovered that the result was same with the result of the upper two cases. In conclusion, this study discovered that the two cases of experimental were shown with a same result.

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Wear Analysis of Hot Forging Die considering Thermal Softening (열연화 현상을 고려한 열간 단조 금형의 마멸해석)

  • 이진호;김동진;김병민;김호관
    • Transactions of Materials Processing
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    • v.9 no.1
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    • pp.43-51
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    • 2000
  • The die wear is one of the main factors affecting product accuracy and die life in hot forging process. It is desired to analyze die wear by developing wear prediction method combined with FE-simulatin and experiment. Lots of researches have been done into the wear analysis of cold forging die, and the results of those researches were successful, but there have been little applications to hot forging die giving successful results. That is because hot forging process has many factors influencing die wear, and there was not accurate in-process data. In this research, change of die surface hardness by thermal softening during the lifetime was obtained by experiment, and hardness distribution of cross section was measured. This wear analysis was applied to hot forging die, and gave comparatively good results compared with actual wear profile.

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A Study on the Optimum Image Capture of Wear Particle for Condition Monitoring of Machine (기계의 상태 모니터링을 위한 최적의 마멸분 영상 획득 방법에 관한 연구)

  • Cho, Yon-Sang;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.23 no.6
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    • pp.301-305
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    • 2007
  • The wear particle analysis has been known as very effective method to foreknow and decide a moving situation and a damage of machine parts by using the digital computer image processing. But it was not laid down and trusted to calculate shape parameters of wear particle and wear volume. In order to apply image processing method in the foreknowledge and decision of lubricated condition, it needs to verify the reliability of the calculated data by the image processing and to lay down the number of images and the amount of wear particle in one image. In this study, the lubricated friction experiment was carried out in order to establish the optimum image capture with the SM45C specimen under experiment condition. The wear particle data were calculated differently according to the number of image and the amount of wear particle in one image.

The Study on the Influence of Pad Wear on Brake Squeal Analysis (브레이크 스퀼 해석에서 패드 마모의 영향에 관한 연구)

  • Lee, Ho-Gun;Son, Min-Hyuk;Seo, Young-Wook;Boo, Kwang-Seok;Kim, Heung-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.930-936
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    • 2008
  • This paper studies the effect of pad at initial stage and wear during braking on the dynamic contact pressure distribution. Wear is influenced by variable factor (contact pressure, sliding speed, radius, temperature) during dynamic braking and variation in contact pressure distribution. Many researchers have conducted complex eigenvalue analysis considering wear characteristic with Lim and Ashby wear map. The conventional analysis method is assumed the pad has smooth and flat surfaces. The purpose of this paper is to validate that wear rate induced by braking is considered for the precise squeal prediction. After obtaining pad wear from experiment, it is incorporated with FE model of brake system. Finally, the comparisons in fugitive nature of squeal will be carried out between the complex eigenvalue analysis and noise dynamometer experiment.

Wear Assessment for Non-asbestos Friction Material against Cast Iron Drum (비석면 마찰재의 주철제 드럼에 대한 마멸 평가)

  • 한성호;이성만;신두식;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04a
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    • pp.117-121
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    • 1996
  • Friction and wear test for non-asbestos material against cast iron drum were carried out to investigate the friction and wear characteristics of brake system. Its friction coefficient and wear volume were measured and compared with those of asbestos friction material. The experiment. was perforated tinder room temperature and various sliding conditions. After each experiment, the sin-faces of friction materials were observed by SEM.

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High Speed Ball End Milling of Hardened Mold Steel (열처리 금형강의 볼엔드밀 고속가공)

  • 양진석;허영무
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1418-1423
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    • 2004
  • High speed machining experiment on the heat-treated mold steel(STAVAX and CALMAX of hardness HRc 53) is carried using TiAlN coated ball endmill. Tool life and wear characteristics under the various machining parameters and cooling methods are investigated. Effect of cooling method on life and wear of the tool was compared. For most cases, tool life was not determined by the amount of wear but by th chipping on the cutting edge. It is found that tool manufacturer's cutting parameters generally agrees with the results of this experiment.

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Appropriate Ease of Men's Snowboard Upper Wear (남성 스노보드 상의의 여유량 설정에 관한 연구)

  • Park, Kil-Soon;Ryu, Sin-A
    • Journal of the Korean Society of Clothing and Textiles
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    • v.29 no.2
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    • pp.254-266
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    • 2005
  • The purpose of this study were to develop snow-board upper wear with improved functionality. The study consisted of figure out appropriate ease amount of snow-board upper wear and make products by applying it to pattern design. The results of this study were as follows : First, The results of examined the difference between naked body measurements of and basic wear. According to motion, chest circumference(4.7cm, 5.1%), back width(8.9cm, 20.7%), and waist back length(8.0cm, 18.3%) increased. Around the elbow the length increased by 4.4cm(21.9%) when it was bent 90 degrees, while it increased by 6.0cm(29.8%) when it was bent to the full(145 degree). Second, 3 snow-board upper wear were selected and evaluated their appearance, comforts, and functionality, and that of the biggest margin proved to be the best. Eases necessary for motion proved to be insufficient especially in neck, arm and wrist parts of upper clothing. Third, on the basis of the analysis of snow-board upper wear on market, 2 pieces of experimental snowboard upper wear were designed, produced, and evaluated the patterns of with different ease, and snowboard upper wear B for experiment was proved to be better, Fourth, Snowboard upper wear was produced and evaluated for experiment 2 by giving additional ease to specific parts. Therefore experiment 2 was presented pattern, ease, and size of snowboard upper wear for with snowboard upper wear with improved functionality.